Optical Fiber Core Alignment Using Image-Guided Beam Steering

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Solution Overview

Problem

Misalignment of a light beam with respect to the core of a single-mode optical fiber reduces coupling efficiency and increases losses in the optical system.

Innovation Solution

An optical system that includes imaging optics, an actuatable optical element, and a processor to actively align the optical path to the core of the optical fiber by identifying a specified feature in the image of the fiber end and actuating the optical element to correct misalignments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual alignment methods are used to position the light beam, then the system structure remains simple, but the alignment precision and coupling efficiency are reduced

Engineering Contradiction:
Improvealignment precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system employs imaging optics to capture real-time images of the fiber end, processes these images to determine the actual position of the fiber core, and feeds back this information to actuatable optical elements for dynamic alignment correction. This closed-loop feedback mechanism achieves high alignment precision (sub-micron level) while maintaining reasonable system complexity through automated control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual mechanical alignment methods with an automated optical-mechanical system. Imaging optics substitute for visual inspection, image processing algorithms substitute for manual measurement, and actuatable optical elements (such as piezoelectric actuators or voice coil actuators) substitute for manual mechanical adjustment. This substitution dramatically improves alignment precision while the automation manages system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If the optical path is not actively aligned, then the system operation is simpler, but coupling efficiency decreases and losses increase

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidalignment system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system continuously monitors the alignment status by imaging the fiber end and processing the image to determine core position. Based on this feedback, actuatable optical elements dynamically adjust the optical path to maintain optimal alignment. This real-time feedback control ensures high coupling efficiency (minimizing losses) while the automated nature of the system keeps operational complexity manageable.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The alignment system performs self-alignment through automated image processing and actuation control. The system independently detects misalignment through imaging, calculates the required correction, and executes the adjustment without external intervention. This self-service capability maintains high coupling efficiency while reducing the need for complex external alignment equipment or manual operation.

Inventive Principle:
Principle #25Self-service

3Reliability

If fixed alignment is used, then the system structure is simpler, but the system cannot maintain alignment during environmental changes

Engineering Contradiction:
Improvealignment stabilityVSAvoidactive alignment system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system transitions from static fixed alignment to dynamic active alignment. Imaging optics continuously capture the fiber end position, image processing dynamically determines core location, and actuatable optical elements continuously adjust the optical path in real-time. This dynamic adaptation compensates for environmental changes (temperature fluctuations, vibrations, mechanical drift) maintaining reliable alignment stability while the automated control manages system complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The active alignment system uses continuous feedback from imaging optics to detect alignment deviations caused by environmental changes. The feedback loop processes images to determine current core position and actuates optical elements to correct deviations. This closed-loop feedback mechanism ensures alignment stability under varying environmental conditions while keeping operational complexity manageable through automation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves the robustness of light beam alignment to the optical fiber core, enhancing coupling efficiency and reducing contamination and physical wear, while maintaining alignment during environmental changes or system operation.

Implementation Method 1

imaging optics that can form an image of an end of the optical fiber

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

actuatable optical element that can define an optical path that extends to the actuatable optical element and further extends to the end of the optical fiber

Methodology Applied
Scientific EffectOptical path control: Refraction

Data Source

PatentUS20250347904A1Directing light into an optical fiber
Publication Date: 2025.11.13 INTUITIVE SURGICAL OPERATIONS INC
  • US20250347904A1 patent drawing
  • US20250347904A1 patent drawing
  • US20250347904A1 patent drawing

AI summary

A system can direct light into an optical fiber. Imaging optics can form an image of an end of an optical fiber. An actuatable optical element can be configured to define an optical path that extends to the actuatable optical element and further extends to the end of the optical fiber. A processor can determine a location in the image of a specified feature in the image. The processor can cause, based on the location of the specified feature in the image, the actuatable optical element to actuate to align the optical path to a core of the optical fiber. A light source can direct a light beam along the optical path to couple into the core of the optical fiber.