Single Mode Fiber Coupler for Optical Interference Measurement

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Solution Overview

Problem

Existing optical interference measurement apparatuses face challenges in incorporating a guide light irradiation function without increasing the size of the apparatus, as separate optical systems for measurement and guide light are difficult to align and use expensive WDM couplers, and methods like dichroic mirrors complicate the design.

Innovation Solution

An optical interference measurement apparatus that combines measurement and guide light using a single mode fiber coupler with a cutoff wavelength shorter than the measurement light and longer than the guide light, allowing for low-cost synthesis and alignment of both lights, enabling visual confirmation of the measurement position and improving measurement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate irradiation optical systems are provided for measurement light and guide light, then the measurement position can be visually confirmed, but alignment of optical axes becomes difficult and the measurement head size increases

Engineering Contradiction:
Improvevisual confirmation of measurement positionVSAvoidmeasurement head size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent combines the measurement light optical system and guide light optical system into a single shared irradiation optical system. The light synthesizing unit merges both light beams before they pass through the objective lens, allowing both measurement and guidance functions to be performed through the same optical path, thereby avoiding alignment issues and reducing measurement head size.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light synthesizing unit acts as an intermediary device that combines measurement light and guide light. This mediator component enables both light types to be transmitted through a common optical path without requiring separate optical systems, thus resolving the contradiction between visual confirmation and compact size.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a WDM coupler is used to combine measurement light and guide light, then both lights can be multiplexed, but the cost increases and it becomes difficult to adopt

Engineering Contradiction:
Improvelight multiplexing capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent exploits the wavelength parameter difference between measurement light (infrared) and guide light (visible) to achieve light separation and combination. By using optical filters that transmit specific wavelength ranges, the system combines both lights without requiring expensive WDM couplers, thus reducing manufacturing cost while maintaining multiplexing capability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces expensive WDM couplers with more economical optical filtering components. The light synthesizing unit uses cost-effective filters to achieve wavelength-based light combination, making the system more manufacturable and commercially viable.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If a dichroic mirror is used to combine measurement light and guide light, then both lights can be synthesized, but the number of components increases and the apparatus body size increases

Engineering Contradiction:
Improvelight synthesis capabilityVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the light synthesis function into an integrated unit that combines filtering and beam combination in a compact structure. This light synthesizing unit reduces the number of discrete components compared to traditional dichroic mirror-based systems, thereby simplifying the overall device structure while maintaining the capability to synthesize both light types.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of manufacture

If a single mode fiber coupler with appropriate cutoff wavelength is used, then measurement light and guide light can be combined at low cost, but the fiber must have specific wavelength characteristics

Engineering Contradiction:
Improvemanufacturing costVSAvoidwavelength selection constraint
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent specifies particular wavelength parameters for the single mode fiber coupler, selecting a cutoff wavelength that allows guide light (visible range) to pass while blocking measurement light (infrared range). This parameter-based approach enables low-cost light combination using standard single mode fibers with appropriate wavelength characteristics.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for a guide light irradiation function at a lower cost without increasing the apparatus size, enhancing measurement accuracy and robustness against temperature changes and oscillations, while minimizing chromatic aberration effects.

Implementation Method 1

a fiber coupler that includes at least a first port into which the measurement light is input, a second port into which the guide light is input, and a third port that outputs combined light formed by combining the measurement light and the guide light with each other, wherein the fiber coupler is formed by a single mode fiber that has a cutoff wavelength that is shorter than the wavelength of the measurement light and longer than the wavelength of the guide light

Methodology Applied
Scientific EffectSingle mode fiber wavelength filtering: Optical Fibre

Implementation Method 2

a measurement unit that emits the combined light to a measurement object and receives return light that is reflected from the measurement object

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

a processing unit that obtains information relating to a distance, a speed, or an oscillation the measurement object, based on an interference signal of the return light and the reference light

Methodology Applied
Scientific EffectOptical interference: Interference

Data Source

PatentUS11578963B2Optical interference measurement apparatus
Publication Date: 2023.02.14 OMRON CORP
  • US11578963B2 patent drawing
  • US11578963B2 patent drawing
  • US11578963B2 patent drawing

AI summary

A first light source outputs measurement light having a wavelength in infrared range. A second light source outputs guide light having a wavelength in visible range. A fiber coupler includes a first port into which the measurement light is input, a second port into which the guide light is input, and a third port outputting combined light formed by combining the measurement light and the guide light with each other. A measurement unit emits the combined light to a measurement object and receives return light reflected therefrom. A processing unit obtains information relating to a distance, a speed, or an oscillation of the measurement object, based on an interference signal of the return light and the reference light. The fiber coupler is formed by a single mode fiber that has a cutoff wavelength that is shorter than that of the measurement light and longer than that of the guide light.