Optical Fiber Delay Span for FBG Calibration Data Separation

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Solution Overview

Problem

Existing optical sensor systems face challenges in accurately converting optical signal indicators into engineering units, such as temperature, strain, and pressure, due to the need for separate coefficients for each sensor, which can lead to errors and are not always feasible to update, especially in high-design-assurance applications.

Innovation Solution

The system employs a single optic fiber with a set of fiber Bragg gratings (FBGs) and an optical sensor, where a delay span between the FBGs and the optical sensor allows for the separation of FBG returns and sensor returns. The interrogator receives these returns, decodes the encoded calibration coefficient data from the FBGs, and converts the combined returns into engineering units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If separate coefficients are stored in a database for each sensor, then conversion accuracy is improved, but system complexity and error risk increase due to manual database updates

Engineering Contradiction:
Improveconversion accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor embeds its own calibration coefficients within the optical fiber structure, allowing the sensor to self-identify and self-calibrate without external database updates. The interrogator reads the coefficients directly from the fiber, eliminating manual database maintenance while maintaining high conversion accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The calibration coefficients are nested within the optical fiber structure itself, specifically encoded in the reflectance characteristics of FBGs or modulation patterns in the fiber. This nesting allows the coefficients to be carried with the sensor permanently, eliminating the need for separate database storage and updates.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If coefficients are encoded with the sensor itself, then ease of sensor replacement is improved, but difficulty in separating coefficient data from sensor reflections increases

Engineering Contradiction:
Improvesensor replacement easeVSAvoiddata separation difficulty
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The optical fiber is segmented into distinct functional regions: FBGs for encoding coefficients, delay spans for temporal separation, and sensing regions for measurements. This segmentation allows the interrogator to temporally separate coefficient reading from sensor measurement, solving the data separation problem while maintaining sensor replaceability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary action by reading the coefficient data from the FBGs before performing the actual sensor measurement. The delay span ensures that coefficient extraction is completed first, then the sensor reflection is measured separately, eliminating the need for complex real-time separation algorithms.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If traditional techniques are used for data transmission, then hardware costs are reduced by using the same optical channel, but measurement precision deteriorates due to inability to separate coefficient and sensor data

Engineering Contradiction:
Improvehardware costVSAvoiddata separation precision
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The interrogator uses periodic scanning of the optical fiber, first measuring reflectance at wavelengths corresponding to FBG coefficients, then measuring at wavelengths corresponding to sensor reflections. This periodic action with wavelength multiplexing allows separation of coefficient and sensor data using the same optical channel, maintaining low hardware cost while achieving high measurement precision.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate conversion of optical signals into engineering units without the need for central coefficient storage, allowing sensors to be added or replaced without software updates, and facilitates the use of the same optical channel for both coefficient data and sensor data.

Implementation Method 1

A set of fiber Bragg grating (FBGs) is formed in the optic fiber between the first end and the optical sensor. The FBGs are configured for reflecting FBG returns of the illumination back along the optic fiber to the first end.

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Implementation Method 2

Fiber optic sensors (FOS) including, but not limited to fiber Bragg gratings (FBGs) and Fabry-Perot interferometers (FPIs) are used for many applications due to their small size, corrosion resistance, and immunity to electromagnetic interference.

Methodology Applied
Scientific EffectFabry-Perot interferometry: Fabry-Perot Interferometer

Implementation Method 3

A delay span is included in the optic fiber between the FBGs and the optical sensor. The delay span has a length along the fiber that is configured to create a delay between when the interrogator receives the FBG returns and when the interrogator receives the sensor return.

Methodology Applied
Scientific EffectOptical path delay: Time of Flight

Data Source

PatentUS20250085140A1Single channel optical coefficient data
Publication Date: 2025.03.13 SIMMONDS PRECISION PRODUCTS INC
  • US20250085140A1 patent drawing
  • US20250085140A1 patent drawing

AI summary

A system includes an illuminator. A first end of an optic fiber is operatively connected to the illuminator for transmitting illumination along the length of the optic fiber. An optical sensor operatively connected to the second end for reflecting sensor returns of the illumination back along the length of the optic fiber. A set of fiber Bragg grating (FBGs) is formed in the optic fiber between the first end and the optical sensor. A delay span is included in the optic fiber between the FBGs and the optical sensor. An interrogator is operatively connected to the first end to receive the sensor returns and the FBG returns from the optic fiber. The delay span has a length along the fiber that is configured to create a delay between when the interrogator receives the FBG returns and when the interrogator receives the sensor return.