Fiber Encapsulation Structure for High-Power Optical Amplifier Cooling

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Solution Overview

Problem

Optical fiber amplifiers and lasers face issues with energy dissipation due to the quantum defect and phonon emission, leading to thermal effects that can cause degradation, particularly at fusion splices, which can result in adverse energy dissipation effects and reduced power output.

Innovation Solution

A fiber encapsulation structure is implemented, comprising a polymer layer, a heatsink layer, and an optically transparent layer surrounding sections of the active, dual-clad optical fiber to conduct excess heat and photons away from the fiber, thereby mitigating thermal and radiation effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the output power of optical fiber amplifiers is scaled up, then the power output is improved, but adverse energy dissipation effects and thermal effects worsen

Engineering Contradiction:
Improveoutput powerVSAvoidenergy dissipation
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent extracts and removes the harmful excess energy (photons and heat) from the optical fiber system by providing dedicated extraction paths. The heatsink layer extracts thermal energy, while the optically transparent layer extracts excess photons, preventing energy accumulation and dissipation issues in high-power amplifiers.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces intermediary components (heatsink layer and optically transparent layer) between the optical fiber and the external environment. These intermediaries facilitate controlled energy extraction, mediating the transfer of heat and photons away from the fiber to prevent adverse energy dissipation effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If the output power of optical fiber amplifiers is scaled up, then the power output is improved, but fiber degradation worsens

Engineering Contradiction:
Improveoutput powerVSAvoidfiber degradation
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies preliminary protective measures by surrounding the optical fiber with a protective structure containing heatsink and optically transparent layers before degradation occurs. This structure proactively prevents fiber degradation by continuously extracting excess heat and photons during operation, rather than addressing damage after it occurs.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent provides beforehand cushioning against thermal and radiative damage by introducing a protective encapsulation structure. The heatsink layer acts as a thermal cushion, and the optically transparent layer acts as a radiative cushion, absorbing and redirecting harmful energy before it can cause fiber degradation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Power

If the output power of optical fiber amplifiers is scaled up, then the power output is improved, but thermal effects worsen

Engineering Contradiction:
Improveoutput powerVSAvoidthermal effects
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent extracts thermal energy from the optical fiber by introducing a heatsink layer in thermal contact with the fiber. This layer continuously removes excess heat generated during high-power operation, preventing thermal accumulation and associated thermal effects that would limit output power scaling.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The heatsink layer serves as a thermal intermediary between the optical fiber and the environment, facilitating controlled heat transfer. This mediator enables efficient thermal management by providing a dedicated heat extraction path, allowing the system to operate at higher powers without excessive thermal effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Power

If the output power of optical fiber amplifiers is scaled up, then the power output is improved, but radiation effects worsen

Engineering Contradiction:
Improveoutput powerVSAvoidradiation effects
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent extracts excess photons (radiation) from the optical fiber by providing an optically transparent layer that allows photons to escape. This extraction path removes harmful radiation effects by directing photons away from the fiber, enabling higher power operation without radiation-induced degradation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The optically transparent layer serves as a radiative intermediary, facilitating the controlled emission of photons from the fiber. This mediator provides a dedicated extraction path for radiation, allowing the system to manage photon-related harmful effects while maintaining high output power capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively manages energy dissipation, preventing fiber degradation and maximizing power output by efficiently removing excess heat and photons, thus extending the lifespan of optical fiber amplifiers and lasers.

Implementation Method 1

The fiber encapsulation structure may conduct the excess photons and the excess heat away from the optical fiber

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

The optically transparent layer transmits the excess photons away from the optical fiber

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 3

the fiber encapsulation structure may include a polymer layer, a heatsink layer adjacent to the polymer layer, and an optically transparent layer adjacent to the polymer layer opposite the heatsink layer

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

The polymer layer is optically transparent

Methodology Applied
Scientific EffectOptical conduction: Light

Data Source

PatentUS11843217B2Multi-stage optical fiber amplifier
Publication Date: 2023.12.12 WAYMO LLC
  • US11843217B2 patent drawing
  • US11843217B2 patent drawing
  • US11843217B2 patent drawing

AI summary

The present disclosure relates to a fiber encapsulation mechanism for energy dissipation in a fiber amplifying system. One example embodiment includes an optical fiber amplifier. The optical fiber amplifier includes an optical fiber that includes a gain medium, as well as a polymer layer that at least partially surrounds the optical fiber. The polymer layer is optically transparent. In addition, the optical fiber amplifier includes a pump source. Optical pumping by the pump source amplifies optical signals in the optical fiber and generates excess heat and excess photons. The optical fiber amplifier additionally includes a heatsink layer disposed adjacent to the polymer layer. The heatsink layer conducts the excess heat away from the optical fiber. Further, the optical fiber amplifier includes an optically transparent layer disposed adjacent to the polymer layer. The optically transparent layer transmits the excess photons away from the optical fiber.