Fiber Encapsulation Structure for Heat and Photon Dissipation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Optical fiber amplifiers and lasers face challenges in scaling output power due to adverse energy dissipation effects, such as quantum defect and phonon emission, leading to thermal degradation, particularly at fusion splices, which can cause system failure if not adequately managed.

Innovation Solution

A fiber encapsulation structure is implemented, comprising a polymer layer, a heatsink layer, and an optically transparent layer surrounding the active dual-clad optical fiber, which conducts excess heat and photons away from the fiber, mitigating thermal and radiation effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If output power is scaled up in optical fiber amplifiers, then power output increases, but thermal degradation and energy dissipation effects worsen

Engineering Contradiction:
Improveoutput powerVSAvoidthermal degradation
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary encapsulation structure comprising a polymer layer and heatsink layer that mediates between the optical fiber and the external environment. This encapsulation structure absorbs and dissipates thermal energy generated during high-power amplification, preventing direct thermal degradation of the fiber while enabling sustained high output power operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs composite material structures, specifically combining polymer materials with heatsink layers to create an encapsulation system that simultaneously provides thermal management and mechanical protection. This composite approach allows effective heat dissipation while maintaining the structural integrity required for high-power fiber amplifier operation.

Inventive Principle:
Principle #40Composite materials

2Power

If output power is scaled up in optical fiber amplifiers, then power output increases, but energy dissipation effects worsen

Engineering Contradiction:
Improveoutput powerVSAvoidenergy dissipation
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent converts the harmful waste heat and excess photons generated during high-power amplification into a manageable thermal flow. By designing the encapsulation structure with appropriate thermal conductivity materials and geometric configurations, the system transforms the harmful energy dissipation into a controlled thermal management process, where the heat flow is directed and managed rather than allowing random degradation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of manufacture

If fusion splices are used to connect fiber sections, then system assembly is enabled, but thermal effects cause premature failure at splice points

Engineering Contradiction:
Improvesystem assemblyVSAvoidsplice point durability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by pre-installing the thermal management encapsulation structure at fusion splice points before final assembly. This encapsulation acts as a protective buffer that anticipates and mitigates thermal stress concentrations at splice points, preventing premature failure while maintaining the ease of fiber optic system assembly through standard fusion splicing techniques.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Power

If active doped fibers with high quantum defect values are used, then gain is improved, but thermal effects and energy dissipation increase

Engineering Contradiction:
Improveamplification gainVSAvoidthermal energy
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent introduces the encapsulation structure as an intermediary thermal management system between the high quantum defect doped fiber and the surrounding environment. This mediator captures and dissipates the excessive thermal energy generated by high quantum defect fibers, enabling these fibers to operate at high gain levels without suffering from unmanaged thermal degradation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively manages excess energy dissipation, preventing degradation of the optical fiber amplifier and extending its lifespan by efficiently removing heat and photons, thus enhancing the system's power output and reliability.

Implementation Method 1

a heatsink layer which conducts the excess heat away from the optical fiber

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

an optically transparent layer which transmits the excess photons away from the optical fiber

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentEP3926764B1Fiber encapsulation mechanism for energy dissipation in a fiber amplifying system
Publication Date: 2023.12.06 WAYMO LLC
  • EP3926764B1 patent drawingFigure 1A
  • EP3926764B1 patent drawingFigure 1B
  • EP3926764B1 patent drawingFigure 2

AI summary

The present disclosure relates to a fiber encapsulation mechanism for energy dissipation in a fiber amplifying system. One example embodiment includes an optical fiber amplifier. The optical fiber amplifier includes an optical fiber that includes a gain medium, as well as a polymer layer that at least partially surrounds the optical fiber. The polymer layer is optically transparent. In addition, the optical fiber amplifier includes a pump source. Optical pumping by the pump source amplifies optical signals in the optical fiber and generates excess heat and excess photons. The optical fiber amplifier additionally includes a heatsink layer disposed adjacent to the polymer layer. The heatsink layer conducts the excess heat away from the optical fiber. Further, the optical fiber amplifier includes an optically transparent layer disposed adjacent to the polymer layer. The optically transparent layer transmits the excess photons away from the optical fiber.