Fiber Grating Sensor System for High-Speed Pressure and Temperature Measurement

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Solution Overview

Problem

Current fiber grating sensor systems face challenges in accurately measuring high-speed events, particularly in distinguishing between pressure and temperature measurements over wide ranges and at specific spatial and temporal locations, with limitations in spatial resolution and cost-effectiveness.

Innovation Solution

A high-speed fiber grating sensor system utilizing specialized fiber gratings and optical detectors with specific spectral profiles and filters to measure position, velocity, pressure, strain, and temperature, employing multiple fiber gratings or wavelength-dependent detection to separate pressure and temperature signals, and using chirped or side-hole fiber gratings to enhance spatial and temporal resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple fiber gratings or multi-parameter fiber grating sensors are used to separate pressure from temperature measurements, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvepressure and temperature measurement separationVSAvoidsensor configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses multiple fiber gratings with different spectral characteristics (e.g., different Bragg wavelengths, chirped gratings, side-hole gratings) to separately measure pressure and temperature. Each grating responds differently to pressure and temperature changes, allowing independent measurement of these parameters through spectral analysis of their reflected signals.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multi-parameter fiber grating sensors are employed that can simultaneously measure both pressure and temperature using a single integrated sensor structure. These sensors combine multiple measurement capabilities in one device, reducing the need for separate sensors while maintaining measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If specialized fiber gratings with specific wavelength markers are used to identify spatial locations, then measurement precision is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvespatial location identificationVSAvoidgrating fabrication tolerance
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The system uses wavelength markers embedded in the spectral reflectivity profiles of fiber gratings to identify specific spatial locations along the measurement path. Different locations are associated with distinct wavelength signatures, allowing precise localization of pressure and temperature events without requiring extremely tight manufacturing tolerances on the physical grating positions.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

Instead of relying solely on physical position along the fiber for spatial resolution, the system encodes spatial information in the spectral domain (wavelength dimension). This allows location identification through wavelength analysis rather than physical measurement, reducing the impact of manufacturing position tolerances on measurement precision.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If optimized optical fiber grating sensors are used to extend measurement ranges, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvepressure and temperature measurement rangeVSAvoidsensor system configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system extends measurement ranges by using fiber gratings with different spectral parameters (wavelengths, bandwidths, chirp rates) and different physical configurations (side-hole gratings, long-period gratings, Bragg gratings). Each grating type is optimized for specific pressure and temperature ranges, allowing the system to adapt to extreme conditions from absolute zero to over 1000°C and pressures up to 4,000,000 psi.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system employs composite sensor configurations combining multiple types of fiber gratings and different fiber materials (silica, sapphire-coated fibers) to achieve extended measurement capabilities. This composite approach allows simultaneous measurement across wide pressure and temperature ranges that would be impossible with a single sensor type.

Inventive Principle:
Principle #40Composite materials

4Measurement precision

If chirped or side-hole fiber gratings are used to enhance spatial resolution, then measurement precision is improved, but ease of manufacture decreases

Engineering Contradiction:
Improvespatial resolutionVSAvoidgrating fabrication difficulty
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

Chirped fiber gratings with continuously varying pitch are used to achieve spatial resolution along the fiber length. The varying grating period creates a mapping between spatial position and reflected wavelength, allowing location identification without complex fabrication of multiple discrete gratings. This dynamic pitch variation can be implemented using standard phase mask techniques during grating writing.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Side-hole fiber gratings introduce air holes or fluid-filled cavities as intermediaries between the external environment and the grating structure. These side holes allow pressure and temperature to affect the grating while providing mechanical protection and enabling spatial resolution through the interaction of external conditions with the grating structure, simplifying the fabrication process compared to creating entirely new sensor structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves precise and simultaneous measurement of pressure, strain, and temperature at specific locations and times during high-speed events, with improved spatial resolution and extended measurement ranges, capable of handling extreme conditions such as high pressures and temperatures.

Implementation Method 1

The reflected signals from the fiber grating sensors encountering the high speed event are then directed toward one of more optical detectors

Methodology Applied
Scientific EffectFiber grating reflection: Reflection

Implementation Method 2

The fiber grating sensors may be designed with specific wavelength markers. As an example these may be regions of low spectral reflectivity in chirped fiber gratings used to identify a specific spatial location

Methodology Applied
Scientific EffectWavelength shift encoding:

Implementation Method 3

The reflected signals from the fiber grating sensors encountering the high speed event are then directed toward one of more optical detectors that may be wavelength dependent and are used to localize and characterize pressure, strain and temperature

Methodology Applied
Scientific EffectWavelength-dependent detection:

Implementation Method 4

For some embodiments additional filters with wavelength markers may be placed in front of the output optical detectors

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 5

In order to separate pressure from temperature multiple fiber gratings or multi-parameter fiber grating sensors may be used

Methodology Applied
Scientific EffectMulti-parameter sensing:

Data Source

PatentUS9417127B2Fiber grating sensor system for measuring key parameters during high speed
Publication Date: 2016.08.16 UDD ERIC
  • US9417127B2 patent drawing
  • US9417127B2 patent drawing
  • US9417127B2 patent drawing

AI summary

A fiber grating sensor system is used to measure key parameters that include pressure, strain and temperature at specific locations and at high speed. The system relies on spectral properties associated with the fiber grating sensors, the light source and the optical detection system to provide these capabilities. The system has been successfully applied to measurement of pressures up to 1,200,000 psi and by increasing the spectral width of the light source extensions of pressure measurements to 4,000,000 psi and higher are possible. Temperature change measurements have been made of 400 degrees C. over a period of 25 micro-seconds limited by the physical response of the fiber sensors and the output detector bandwidth both of which can be greatly improved by reducing fiber sizes and with improved detectors. Novel methods have been devised to lower cost and enable measurements with spatial location, speed and accuracy that have been very difficult or not yet achieved.