Fiber Layer Image Retracing for Precise Length Analysis
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Solution Overview
Problem
Existing methods for measuring and analyzing cotton fibers are inaccurate, particularly in determining the length and proportion of short fibers, leading to inefficiencies in processing and increased contamination, and fail to provide a comprehensive qualitative and quantitative analysis.
Innovation Solution
A method involving image processing techniques to retrace fibers by applying filters to acquired images, identifying endpoints and junctions, and reconstructing fibers using lists of segments to calculate total length and characterize fiber properties.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If traditional beard sample preparation method is used, then the process is simple, but the measurement precision of fiber length and short fiber proportion is poor
Solution Approach 1:
The patent uses digital image copying to create a virtual representation of the fiber sample. Instead of physically manipulating and measuring fibers, the system captures an image of the beard sample and processes this digital copy to extract fiber length and characteristics, eliminating the need for complex physical measurement tools while maintaining measurement accuracy.
Solution Approach 2:
The patent replaces traditional mechanical measurement methods with image processing algorithms. Instead of using physical calipers or microscopes with mechanical scales, the system uses computer vision and image analysis to automatically detect fiber endpoints, calculate lengths, and determine short fiber proportions, thereby improving precision without requiring complex mechanical devices.
2Measurement precision
If traditional preparation device is used, then the operation is simple, but the quantitative analysis capability is insufficient
Solution Approach 1:
The patent implements self-service through automated image processing. The system automatically detects fibers, segments them, calculates lengths, and generates quantitative analysis reports without requiring manual intervention. The algorithm independently processes the image data, identifying fiber characteristics and producing comprehensive analysis results, thereby achieving high quantitative accuracy while maintaining operational simplicity.
Solution Approach 2:
The patent transforms the analysis from qualitative visual inspection to quantitative parameter measurement. By converting fiber characteristics into measurable image parameters (pixel coordinates, segment lengths, endpoint positions), the system enables precise quantitative analysis of fiber length distribution, short fiber proportion, and other characteristics that were previously difficult to measure accurately.
3Quantity of substance
If short fiber proportion is high, then the fiber mass contains more waste, but the contamination and strain on personnel and machines increases
Solution Approach 1:
The patent performs preliminary analysis of the fiber sample before processing. By using image processing to identify and quantify short fibers and contaminants in advance, the system provides data that allows operators to take preliminary actions such as adjusting processing parameters, separating contaminated batches, or modifying machine settings to minimize the impact of short fibers and contaminants on the production process.
Data Source
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AI summary
The present invention concerns a method (500) of retracing of fiber in a fiber layer (900). Said fiber layer (900) is spread on a surface such as to acquire (510) an image (511) of said fiber layer (900) comprising a plurality of fibers (910) including at least one fiber (911). At least one image-filter (531) is applied to said acquired image (511) and a at least one list (120) is created (570) per said at least one fiber (911) such as to retrace (590) said fiber from said at least one list (120) or such as to associate (589) said at least one list (120) in order to retrace (590) said at least one fiber (911).