Fiber Optic Connection Interface for High-Density Pass-Through Routing

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Solution Overview

Problem

Existing fiber optic installations face limitations in fiber density due to the large cross-sectional area consumed by connectors, which restrict the overall fiber count and density, especially in space-constrained environments like data centers and campus networks.

Innovation Solution

A connection interface for fiber optic cables that securely holds terminated optical fibers while allowing pass-through fibers to extend through, minimizing the overall cross-sectional area by using a body with holding bores for terminated fibers and channels/through-bores for pass-through fibers, thereby maintaining a uniform cross-sectional dimension.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional connectors are used to terminate optical fibers, then fiber optic connections can be established, but the large cross-sectional area of connectors limits fiber density and overall fiber count

Engineering Contradiction:
Improvefiber optic connection capabilityVSAvoidcross-sectional area of cable assembly
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The invention transitions from a traditional connector design where all fibers terminate at the same cross-sectional plane to a multi-dimensional arrangement where pass-through fibers extend beyond the connector body in the longitudinal dimension. This allows the cable assembly to maintain a compact cross-sectional area while accommodating higher fiber counts by utilizing the length dimension for fiber routing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The optical fiber group is segmented into two distinct subsets: terminated fibers that connect at the connector interface and pass-through fibers that extend through the connector body to terminate at a different location. This segmentation allows the connector to serve multiple functions within a compact form factor, maintaining connection reliability while reducing the cross-sectional area requirement.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If more connectors are added to increase fiber count, then more connections are available, but the overall cable assembly size increases beyond installation specifications

Engineering Contradiction:
Improvefiber countVSAvoidoverall dimension of cable assembly
Core Design Contradiction:
Quantity of substanceVSLength of stationary object

Solution Approach 1:

The connector body is designed to perform multiple functions: it provides termination points for some fibers while simultaneously serving as a pass-through conduit for other fibers. This multi-functionality allows a single connector component to accommodate a higher fiber count without requiring additional connector bodies, thereby maintaining the cable assembly within installation size specifications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If connectors are staggered to reduce overall dimension, then space utilization improves, but connector complexity and installation difficulty increase

Engineering Contradiction:
Improvecross-sectional area of cable assemblyVSAvoidconnector arrangement complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The invention merges the functions of multiple staggered connectors into a single integrated connector body. Instead of using separate connectors positioned at different locations along the cable, the unified connector design incorporates both terminated and pass-through fiber pathways within one component, simplifying the overall structure while achieving the same space-saving effect.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12510720B2Connection interface for fiber optic cable assemblies and method of making such cable assemblies
Publication Date: 2025.12.30 CORNING RES & DEV CORP
  • US12510720B2 patent drawing
  • US12510720B2 patent drawing
  • US12510720B2 patent drawing

AI summary

A connection interface for a fiber optic cable carrying a plurality of optical fibers. The connecting interface includes a body having a first face, a second face and a sidewall joining the first face and the second face. The sidewall includes an outer portion that defines a periphery of the body and an inner portion. The body also includes at least one holding bore. The at least one holding bore is configured to receive a first group of optical fibers from the plurality of optical fibers. Additionally, the inner portion is configured to passively receive a second pass-through group of optical fibers from the plurality of optical fibers that extends past the connection interface. A cable assembly including a fiber optic cable and one or more connection interfaces is disclosed, and a method of forming a fiber optic cable assembly with one or more connecting interfaces is also disclosed.