Fiber-Delivered Laser White Light With Remote Phosphor Conversion

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Solution Overview

Problem

Conventional light sources, such as incandescent bulbs and LEDs, face issues like high energy dissipation, thermal failure, broad spectrum emission, and lack of directionality, which limit their efficiency and application in specific lighting needs.

Innovation Solution

A fiber-delivered phosphor-emitted white light system utilizing gallium and nitrogen containing laser diodes with a phosphor material, integrated with a fiber and laser pump-light delivery configuration, providing a high-efficiency, directional, and tunable white light source suitable for various applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional light bulbs are used, then lighting function is provided, but energy dissipation exceeds 90% as thermal energy

Engineering Contradiction:
Improveenergy dissipationVSAvoidenergy efficiency
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The patent transitions from thermal radiation (incandescent) to photoluminescence (phosphor-converted LED) as the light generation mechanism. By changing the physical parameter of light emission from thermal to quantum mechanical processes, energy efficiency improves dramatically while maintaining lighting function.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the thermal-mechanical system of incandescent bulbs with an electrical-optical system using semiconductor LEDs and phosphor conversion. This substitution eliminates the need for thermal conversion, directly converting electrical energy to optical energy with minimal losses.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If conventional light bulbs are used, then light is emitted, but thermal expansion and contraction causes routine failure

Engineering Contradiction:
Improveservice lifeVSAvoidthermal stress
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent replaces the thermal-based incandescent system with a cold-light semiconductor system. LEDs operate at significantly lower temperatures, eliminating thermal expansion and contraction cycles that cause filament failure in conventional bulbs, thereby dramatically improving reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating temperature parameter from high (incandescent) to low (LED), fundamentally altering the thermal stress profile and eliminating the primary failure mechanism of conventional lighting.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If conventional light bulbs are used, then broad spectrum light is emitted, but much of it is not perceived by the human eye

Engineering Contradiction:
Improvevisible light outputVSAvoiduseless spectrum emission
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent applies local quality by using a blue LED to excite a yellow phosphor, creating a targeted spectral distribution that concentrates energy in the visible range where human eyes are most sensitive, rather than emitting uniformly across all wavelengths.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the spectral distribution parameters by using phosphor down-conversion, transforming the blue LED light into a combination of blue and yellow wavelengths that together form perceived white light with high visibility efficiency.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If conventional light bulbs are used, then light is emitted in all directions, but directionality and focus are lost

Engineering Contradiction:
Improvedirectional controlVSAvoidbeam pattern
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The patent segments the light emission by using multiple discrete LED chips arranged in specific geometric patterns, allowing independent control of different light beams. This enables precise directional control and beam shaping that cannot be achieved with omnidirectional incandescent bulbs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs asymmetric optical design by positioning LEDs and phosphors at specific angles and locations within the housing, creating directed beam patterns rather than omnidirectional emission. This asymmetric arrangement enables focused lighting and projection capabilities.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high luminance, long-range visibility, and improved color quality with reduced thermal issues and energy consumption, enabling applications in dynamic lighting, LIDAR, LiFi, and automotive lighting.

Implementation Method 1

A fiber-delivered phosphor-emitted white light system utilizing gallium and nitrogen containing laser diodes with a phosphor material

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

fiber-delivered phosphor-emitted white light system

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Data Source

PatentUS11862940B2Fiber delivered laser induced white light system
Publication Date: 2024.01.02 KYOCERA SLD LASER INC
  • US11862940B2 patent drawing
  • US11862940B2 patent drawing
  • US11862940B2 patent drawing

AI summary

The present disclosure provides an apparatus for generating fiber delivered laser-induced white light. The apparatus includes a package case enclosing a board member with an electrical connector through a cover member and a laser module configured to the board member inside the package case. The laser module comprises a support member, at least one laser diode device configured to emit a laser light of a first wavelength, a set of optics to guide the laser light towards an output port. Additionally, the apparatus includes a fiber assembly configured to receive the laser light from the output port for further delivering to a light head member disposed in a remote destination. A phosphor material disposed in the light head member receives the laser light exited from the fiber assembly to induce a phosphor emission of a second wavelength for producing a white light emission substantially reflected therefrom for various applications.