Fiber Laser Wavelength Discriminator for Parasitic Light Suppression

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Solution Overview

Problem

Fiber laser systems face performance limitations and component damage due to parasitic lasing caused by nonlinear effects like stimulated Raman scattering, exacerbated by uncontrollable backreflection, which reduces efficiency and destabilizes the system, especially in high-power applications where parasitic wavelengths are not effectively filtered.

Innovation Solution

A wavelength discriminator (WD) is placed between the output of the delivery fiber and the workpiece, configured as a multilayer dichroic mirror coupled to a beam expander, to induce losses in parasitic light while transmitting signal light without attenuation, thereby minimizing backreflected parasitic light and increasing the threshold for nonlinear effects, leading to higher stable output power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a wavelength discriminator is placed in the fiber laser system to filter parasitic light, then parasitic lasing is suppressed, but the device complexity increases

Engineering Contradiction:
Improvesystem stabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A wavelength discriminator (WD) is introduced as an intermediary component in the fiber laser system. The WD is positioned to receive light over free space from the delivery fiber and selectively filter parasitic wavelengths while transmitting the signal wavelength. This mediator component resolves the contradiction by providing targeted parasitic light suppression without requiring complete system redesign, thus improving reliability while adding only one specific functional element.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If high power levels are used in the fiber laser system, then productivity increases, but parasitic lasing becomes more severe

Engineering Contradiction:
Improveoutput powerVSAvoidparasitic lasing
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The wavelength discriminator is positioned upstream in the optical path, before the light reaches the workpiece. It performs preliminary filtering of parasitic wavelengths generated during high-power operation. By applying anti-action (filtering) before the harmful effects (parasitic lasing damage) can manifest at the workpiece or feedback into the system, the system can operate at high power levels productively while suppressing parasitic lasing effects.

Inventive Principle:
Principle #9Preliminary anti-action

3Use of energy by moving object

If backreflection from the workpiece is allowed to return to the gain medium, then the system operates efficiently, but uncontrollable parasitic lasing is generated

Engineering Contradiction:
Improveenergy efficiencyVSAvoidparasitic lasing
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The wavelength discriminator provides localized wavelength-specific filtering at a critical point in the system where backreflected light passes through it on its way to the workpiece. The WD has different transmission properties for different wavelengths: it is transparent to the signal wavelength (allowing efficient energy use) but highly reflective or absorbing for parasitic wavelengths (blocking harmful effects). This local quality differentiation resolves the contradiction by allowing selective passage of useful light while blocking harmful backreflected light.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses parasitic light, increasing the threshold for nonlinear effects and resulting in higher output power and improved stability of the fiber laser system, with significant reduction in parasitic light propagation and damage to components.

Implementation Method 1

The WD is configured as a multilayer dichroic mirror coupled to a beam expander, to induce losses in parasitic light while transmitting signal light without attenuation

Methodology Applied
Scientific EffectDichroic reflection: Dichroic Filter

Implementation Method 2

The lasing at unwanted, parasitic wavelengths in many optical fiber laser systems is undesirable and may be caused by several factors. One of these factors is the existence of nonlinear effects, such as stimulated Raman scattering (SRS).

Methodology Applied
Scientific EffectStimulated Raman scattering:

Data Source

PatentEP3479444B1Fiber laser system with mechanism for inducing parasitic light losses
Publication Date: 2022.12.28 IPG PHOTONICS CORP
  • EP3479444B1 patent drawingFigure 1~3
  • EP3479444B1 patent drawingFigure 4~6
  • EP3479444B1 patent drawingFigure 7A~9B

AI summary

A method of inducing light losses at a parasitic wavelength in a fiber laser system includes providing a wavelength discriminator (WD) spaced from and between feeding and process fibers or from the end output of the feeding fiber so as to induce losses of light at parasitic wavelength. The device implementing the disclosed method is configured with a laser source, the delivery fiber and WD spaced at a distance between the surface to be treated and the end of the delivery fiber, wherein the WD receives the parasitic light over free space and is configured as a dichroic filter inducing losses to the light at the parasitic wavelength.