Optical Fiber Microgratings for Extended Strain Measurement

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Solution Overview

Problem

Existing optical fiber strain sensing technologies face challenges in accurately measuring strains beyond a certain range due to limitations in the tuning range of tunable lasers and the spatial resolution of Optical Frequency Domain Reflectometry (OFDR) systems.

Innovation Solution

The implementation of an optical fiber sensor with microgratings, where each core is inscribed with a first and a second grating spaced apart, allows for a wider spectrum of reflection that encompasses a predetermined range of strains, including maximum strains causing wavelength shifts greater than half of the tunable laser's tuning range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a conventional single grating is used in the optical fiber, then the structure is simple, but the measurable strain range is limited by the laser tuning range

Engineering Contradiction:
Improvegrating structureVSAvoidmeasurable strain range
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The single grating is segmented into multiple gratings (first grating and second grating) spaced at different locations along the optical fiber core. Each grating reflects light at different wavelengths, enabling the system to measure strains across a broader wavelength range that exceeds the tuning range of a single laser source.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extends the measurement capability from a single wavelength dimension to multiple wavelength dimensions by using multiple gratings. This allows the optical sensor to capture strain information across a broader spectral range, effectively decoupling the measurable strain range from the limitations of a single laser tuning range.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the laser tuning range is increased to measure larger strains, then the measurable strain range is improved, but the laser becomes more complex and expensive

Engineering Contradiction:
Improvemeasurable strain rangeVSAvoidlaser system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Instead of increasing the laser tuning range to achieve broader strain measurement capability, the patent inverts the approach by using multiple gratings with different reflection wavelengths. This allows a laser with a limited tuning range to measure strains across a broader range by exploiting the wavelength diversity of multiple gratings.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The multiple gratings act as intermediaries that translate physical strain into distinct wavelength reflections. Each grating serves as a mediator that reflects light at a specific wavelength range, enabling the laser to indirectly measure strains beyond its direct tuning range through the wavelength shifts of multiple grating reflections.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If gratings are placed close together to improve spatial resolution, then spatial resolution is improved, but the reflection spectrum width decreases

Engineering Contradiction:
Improvespatial resolutionVSAvoidspectrum width
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The optical fiber is segmented into multiple discrete grating locations along its length. Each grating is spaced at a specific distance from others, creating distinct reflection points that provide both spatial resolution for locating strain events and sufficient spectrum width for measuring strain magnitude through wavelength shifts.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate measurement of strains across a broader range without the need for overly specified and complex tunable lasers, reducing the complexity and cost of the optical sensing system while maintaining high measurement accuracy.

Implementation Method 1

a width of a spectrum of a reflection from at least one of the first grating and the second grating is larger than a tuning range of the tunable laser

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Implementation Method 2

the first grating and the second grating each includes at least two refractive index perturbations spaced apart along the length of the core

Methodology Applied
Scientific EffectOptical interference: Interference

Data Source

PatentUS20250164291A1Optical fiber with microgratings for increased measurable strain range
Publication Date: 2025.05.22 INTUITIVE SURGICAL OPERATIONS INC
  • US20250164291A1 patent drawing
  • US20250164291A1 patent drawing
  • US20250164291A1 patent drawing

AI summary

An optical fiber with one or more microgratings is disclosed. Methods and apparatus are described for making an optical fiber with one or more microgratings. Methods and apparatus are described for an optical fiber with one or more microgratings. Optical sensing methods and an optical sensing system effectively decouple strain range from the laser tuning range, permit the use of a smaller tuning range without sacrificing strain range, and compensate for ambiguity in phase measurements normally associated with smaller tuning ranges.