Fiber Preparation Module Structure for Standardized Expansion
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Solution Overview
Problem
The construction of fiber preparation machines is complex and not easily expandable or convertible due to the adaptation of module dimensions to specific functions, making standardized expansion impossible.
Innovation Solution
A cuboid module design for fiber preparation machines, featuring self-supporting elements with lateral walls connected by cross beams and framed for stability, allowing for standardized and simplified assembly and expansion.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If modules are designed with dimensions adapted to specific functions, then functional performance is improved, but adaptability and standardized expansion are reduced
Solution Approach 1:
The patent applies universality by designing a standardized module base structure that can accommodate different functional components. The base structure includes standardized connection elements, mounting positions, and dimensional specifications that allow various functional modules (cleaning machines, storage machines, mixing machines) to be interchangeably mounted on the same base structure, enabling both specialized functionality and standardized expansion.
Solution Approach 2:
The patent segments the fiber preparation machine into independent functional modules that can be separately designed, manufactured, and assembled. Each functional module (cleaning, storage, mixing) is designed as a separate unit with standardized interfaces to the base structure, allowing individual modules to be optimized for specific functions while maintaining overall system adaptability through standardized connections.
2Ease of operation
If machine frames are constructed with complex connections for transport disassembly, then transportability is improved, but assembly complexity and functionality reliability are worsened
Solution Approach 1:
The patent applies preliminary action by pre-configuring the base structure with standardized mounting positions, connection points, and reinforcement elements during the design phase. This preliminary preparation allows modules to be quickly assembled and disassembled during transport without requiring complex field adjustments or complicated connection procedures, reducing both assembly complexity and potential functionality issues.
3Ease of manufacture
If standardized lateral walls are used in machine construction, then manufacturing simplicity is improved, but adaptability for component replacement is reduced
Solution Approach 1:
The patent applies local quality by designing standardized lateral walls with specific localized features such as predetermined openings, mounting brackets, and reinforcement zones at particular positions. These localized adaptations allow the walls to maintain standardized manufacturing processes while providing specific functional capabilities for different component installations, thus balancing manufacturing simplicity with component replacement flexibility.
Data Source
AI summary
A module for a fiber preparation machine is a self-supporting element having a cuboid shape with a length (L), a width (B) and a height (H), as well as at least two lateral walls extending in parallel respective planes and spaced apart by the width (B). A cross beam connects the lateral walls to one another. Each of the lateral walls is encompassed by a frame. A first leg of the frame is arranged along the plane of the respective lateral wall and a second leg of the frame is arranged at a right angle to the lateral wall and facing away from the opposite lateral wall. A fiber preparation machine includes a plurality of the modules interconnected together.