Hardened Fiber Optic Adapter With Dual Fastening And Tapered Interface

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Solution Overview

Problem

Existing fiber optic cable connection systems face challenges in providing high fiber optic circuit densities and secure connections, especially in outdoor environments, where mechanical and environmental stresses are prevalent.

Innovation Solution

A dual fastening arrangement and tapered interface in a fiber optic adapter design, combined with a snap-fit latch mechanism and coupling nut, ensure secure and high-density connections by providing a robust mechanical and optical coupling system that can withstand environmental stresses and high pull-out forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single fastening mechanism is used in the fiber optic adapter, then the device complexity is reduced, but the reliability of the connection under environmental stresses and pull-out forces deteriorates

Engineering Contradiction:
Improveconnection securityVSAvoidfastening arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fastening arrangement is segmented into two distinct mechanisms: a snap-fit latch mechanism for initial connection and retention, and a coupling nut for threaded securing. This segmentation allows each mechanism to be optimized for its specific function while together providing enhanced overall reliability against environmental stresses and pull-out forces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dual fastening arrangement provides beforehand cushioning by having redundant securing mechanisms in place before environmental stresses or pull-out forces are applied. The snap-fit latch and coupling nut work together to pre-establish a robust connection that can withstand anticipated environmental conditions and mechanical loads

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Strength

If fiber optic connectors are secured with a robust mechanical fastening system, then the strength of the connection is improved, but the ease of operation for installation and removal deteriorates

Engineering Contradiction:
Improvepull-out resistanceVSAvoidinstallation ease
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The snap-fit latch mechanism incorporates dynamic elements that allow for easy engagement and disengagement. The latch can be quickly actuated to secure the connector firmly (providing high pull-out resistance) or released to allow removal, enabling the system to transition between strongly secured and easily operable states

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If the adapter uses a tapered interface to complement the connector interface, then the manufacturing precision of the connection is improved, but the device complexity increases

Engineering Contradiction:
Improveinterface alignment precisionVSAvoidadapter structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The tapered interface employs a conical (curved) geometry rather than a cylindrical straight interface. This tapered configuration provides self-aligning properties that guide the ferrule into proper alignment during insertion, improving manufacturing precision and connection reliability while adding minimal structural complexity to the adapter

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS7591595B2Hardened fiber optic adapter
Publication Date: 2009.09.22 COMMSCOPE TECHNOLOGIES LLC
  • US7591595B2 patent drawing
  • US7591595B2 patent drawing
  • US7591595B2 patent drawing

AI summary

The present disclosure relates to a fiber optic adapter for use with fiber optic connectors. The fiber optic adapter includes a housing having a first axial end portion defining a first adapter port and a second axial end portion defining a second adapter port. The fiber optic adapter further includes a first retaining mechanism that is operably associated with the first axial end portion for retaining a first fiber optic connector in the first adapter port of the fiber optic adapter and a second retaining mechanism that is operably associated with the first axial end portion for retaining the first fiber optic connector in the first adapter port of the fiber optic adapter.