Fiber Optic Cable Bend Control for Terahertz Sensor Timing

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Solution Overview

Problem

Existing terahertz time-domain spectrometers are not suitable for on-line applications due to variations in temporal pulse delays when optical pump light is transmitted through fiber optic cables, leading to measuring errors in real-time industrial processes.

Innovation Solution

A scanning sensor system that employs a take-up mechanism to control the movement of fiber optic cables, ensuring consistent time of arrival, phase duration, and polarization state of pulses, thereby minimizing variations in temporal delays and reducing measuring errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fiber optic cables are used to deliver optical pump light over long distances in a scanning sensor system, then the sensor can be deployed for on-line applications, but variations in temporal pulse delays occur leading to measurement errors

Engineering Contradiction:
Improveon-line application capabilityVSAvoidtemporal pulse delay consistency
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent employs a take-up mechanism that dynamically adjusts the fiber optic cable configuration during scanning movements. The mechanism includes a pay-off spool and take-up spool system that actively manages cable tension and positioning, allowing the system to adapt cable length and geometry in real-time during scanning operations to maintain consistent optical path lengths and minimize temporal delay variations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback control through the take-up mechanism that monitors and adjusts cable positioning during scanning. The pay-off and take-up spools work together to maintain optimal cable tension and geometry, providing real-time feedback on cable state and making adjustments to keep temporal delays consistent across different scanning positions.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If the fiber optic cable is allowed to move freely during scanning, then the sensor can traverse the sheet material, but temporal delay variations increase causing measurement errors

Engineering Contradiction:
Improvescanning movement freedomVSAvoidtemporal pulse delay consistency
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The take-up mechanism provides dynamic control of the fiber optic cable during scanning movements. The pay-off spool allows the cable to be paid out smoothly during extension, while the take-up spool retracts the cable during retraction, actively managing cable geometry to maintain consistent optical path lengths and minimize temporal delay variations while allowing full scanning freedom.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The take-up mechanism acts as an intermediary between the scanning system and the fiber optic cable. It mediates the interaction by providing controlled tension, guiding cable movement, and maintaining optimal cable geometry, thereby enabling scanning freedom while preventing excessive temporal delay variations that would occur with free cable movement.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If a take-up mechanism is introduced to control fiber optic cable movement, then temporal delay variations are minimized, but device complexity increases

Engineering Contradiction:
Improvetemporal pulse delay consistencyVSAvoidcable control mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The take-up mechanism uses dynamic spool systems that actively manage cable tension and positioning during scanning. The pay-off and take-up spools work together to maintain optimal cable geometry in real-time, providing a relatively simple mechanical solution that effectively minimizes temporal delay variations without requiring complex electronic control systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The take-up mechanism is designed to self-regulate cable tension and positioning through its mechanical structure. The spools automatically adjust cable geometry based on scanning position and movement, providing self-service control that minimizes temporal delays without requiring complex external control systems or additional sensors.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves consistent and accurate measurements of terahertz radiation properties in real-time, enabling effective on-line detection of sheet material characteristics during manufacturing processes.

Implementation Method 1

a first optical fiber having a first end and a second end, wherein the first radiation pulses are directed into the first end such that pulses of radiation that are transmitted through the first optical fiber exit at the second end and are directed to the transmitter

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Implementation Method 2

a laser source that generates pulses of radiation

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 3

a transmitter that generates terahertz frequency signal pulses when excited by the first radiation pulses from the laser source

Methodology Applied
Scientific EffectTerahertz generation:

Implementation Method 4

a detector for receiving terahertz frequency radiation that emerges from the sample and that generates detection signals when excited by the second radiation pulses

Methodology Applied
Scientific EffectTerahertz detection:

Data Source

PatentUS8314391B2Controlling the bends in a fiber optic cable to eliminate measurement error in a scanning terahertz sensor
Publication Date: 2012.11.20 HONEYWELL ASCA INC
  • US8314391B2 patent drawing
  • US8314391B2 patent drawing
  • US8314391B2 patent drawing

AI summary

A terahertz time-domain spectrometer scanning sensor system includes a transmitter and a receiver that are secured to a mobile scanner head. Optical pump light, in the form of short pulses launched from a stationary laser located remotely from the scanner head, is delivered to the transmitter and receiver through a controlled fiber optic cable arrangement so that variations in temporal pulse relays that are associated fiber optic transmission are minimized. In this fashion, the movement of the fiber optic cable is maneuvered along a defined path so as to control the bends in the cable and thus minimize variations in temporal delays that can otherwise arise as the pulses of light are transmitted through the fiber. Pulses of laser light launched from the laser into the optical fiber will exit the cable with consistent (i) time of arrival, (ii) phase duration, and (iii) polarization state and energy.