Universal Fiber Optic Cassette Tray With Latching Rails

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Solution Overview

Problem

Conventional fiber optic cassette systems are typically designed for a single size, limiting flexibility and compatibility with different cassette sizes, which can hinder efficient organization and management of fiber optic connections.

Innovation Solution

A fiber optic cassette mounting system that accommodates both single-gang and multi-gang cassettes by using rail guides and latching mechanisms, allowing cassettes of varying sizes to be mounted simultaneously on a common tray without modification, with integrated latching mechanisms for secure installation and easy removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fiber optic cassette system is designed for a single size, then the structure is simple and easy to manufacture, but the adaptability to different cassette sizes is limited

Engineering Contradiction:
Improveadaptability to different cassette sizesVSAvoidmounting system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mounting system is designed with universal rail guides and latching mechanisms that can accommodate multiple cassette sizes (single-gang and multi-gang) on the same tray. The rail guides are positioned to work with standard cassette widths, and the latching mechanism can secure cassettes of varying lengths, allowing one mounting system to serve multiple functions and support different cassette configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mounting system divides the tray into standardized segments or bays, each equipped with rail guides and latching mechanisms. This segmentation allows individual cassettes of different sizes to be mounted in specific bays, with the rail guides providing standardized positioning and the latching mechanisms providing secure attachment. Each bay can independently accommodate different cassette types, enabling flexible configuration.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multiple different sizes of cassettes are mounted on the same tray, then the organization flexibility is improved, but the mounting system complexity increases

Engineering Contradiction:
Improveorganization flexibilityVSAvoidmounting system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mounting system employs universal mounting interfaces that work across all cassette sizes. The rail guides are designed with standardized dimensions and positioning that accommodate both single-gang and multi-gang cassettes, while the latching mechanisms use a common design that can secure various cassette types, enabling flexible organization without requiring size-specific mounting components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mounting system applies local quality by providing standardized rail guides and latching mechanisms at specific locations (bays) on the tray. Each bay is equipped with mounting features tailored to its position and function, allowing cassettes of different sizes to be mounted in appropriate bays. The rail guides provide localized guidance and positioning, while the latching mechanisms provide localized securing, enabling flexible cassette arrangement.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If rail guides and latching mechanisms are integrated into the mounting system, then the ease of installation and removal is improved, but the device complexity increases

Engineering Contradiction:
Improveease of installation and removalVSAvoidmounting system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The latching mechanism is designed to be self-actuating through a simple front-facing release latch. When the release latch is actuated, it automatically triggers the latching tab to disengage from the aperture, freeing the cassette for removal. This self-service design eliminates the need for complex manual manipulation or additional tools, allowing users to easily install and remove cassettes by simply pressing the release latch.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The latching mechanism inverts the traditional locking approach by providing a release latch that, when actuated, causes the latching tab to disengage rather than requiring manual manipulation of the tab itself. The release latch is positioned on the front of the cassette for easy access, and actuating it triggers the latching tab to move from the locked to the unlocked position, simplifying the removal process.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentEP4001983B1Fiber optic cassette system mounting system
Publication Date: 2025.06.25 LEVITON MFG CO INC
  • EP4001983B1 patent drawingFigure 1
  • EP4001983B1 patent drawingFigure 2
  • EP4001983B1 patent drawingFigure 3

AI summary

A fiber optic cassette mounting system, comprising a fiber optic cassette; and a fiber optic cassette tray comprising rail guides configured to engage with respective rails of the fiber optic cassette, wherein a rail guide, of the rail guides, comprises an elongated portion of a surface of the fiber optic cassette tray that is raised from the surface to form ledges on a left side and a right side of the elongated portion, wherein the rail guides are configured to hold the fiber optic cassette on the fiber optic cassette tray, wherein the fiber optic cassette is a fiber optic single-gang cassette or a fiber optic multi-gang cassette; wherein the fiber optic cassette comprises a latching mechanism comprising a latching protrusion configured to engage with an aperture on the fiber optic cassette tray.