Fiber Optic Sensor Clamping Device for Temperature Compensation

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Solution Overview

Problem

Fiber optic sensors face challenges in accurately measuring mechanical structural changes and temperature variations, particularly in harsh environments like wind turbines, where external influences and measurement sensitivities need to be compensated for.

Innovation Solution

A clamping device for optical fibers with a support structure that includes fastening elements and an intermediate carrier, which accommodates a fiber Bragg grating sensor, providing passive temperature compensation and lever-free mechanical signal amplification to enhance measurement resolution and robustness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a fiber optic sensor is used to measure mechanical structural changes, then measurement sensitivity is improved, but temperature variations and external influences cause measurement errors

Engineering Contradiction:
Improvemeasurement sensitivityVSAvoidtemperature variations and external influences
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediate carrier as a mediator between the optical fiber sensor and the measurement object. This intermediate carrier serves as a buffer that isolates the sensor from direct thermal and mechanical influences of the harsh environment, while still transmitting the mechanical structural changes to be measured. The intermediate carrier protects the optical fiber from temperature variations and external harmful factors, allowing accurate measurement of mechanical changes without interference from environmental conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the sensor is directly attached to the measurement object, then measurement directness is improved, but measurement resolution is reduced due to lack of signal amplification

Engineering Contradiction:
Improvemeasurement directnessVSAvoidmeasurement resolution
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent employs lever-free mechanical signal amplification that operates in a different dimensional space. Instead of using traditional lever mechanisms that add mechanical complexity, the system uses the intermediate carrier to create a geometric amplification effect through spatial arrangement and distance ratios. This dimensional approach allows the sensor to detect minute mechanical structural changes with high resolution while maintaining direct attachment to the measurement object, effectively converting small displacements into measurable optical signal changes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the sensor structure is simplified, then device complexity is reduced, but temperature compensation capability is lost

Engineering Contradiction:
Improvesensor structure complexityVSAvoidtemperature compensation capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent achieves temperature compensation by changing the physical parameters of the intermediate carrier, specifically its coefficient of thermal expansion. By selecting materials and designing the intermediate carrier with appropriate thermal expansion characteristics, the system passively compensates for temperature variations. The intermediate carrier's thermal expansion properties are matched to counteract the effects of temperature changes on the optical fiber sensor, providing automatic temperature compensation without adding complex active control systems or multiple sensor elements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves measurement resolution and robustness by compensating for temperature changes and amplifying mechanical signals, allowing for precise detection of expansion and compression, even in challenging environments like wind turbines.

Implementation Method 1

Intrinsic sensors, in which the sensor element, such as a fiber Bragg grating (FBG), is embedded within the sensor fiber itself

Methodology Applied
Scientific EffectFiber Bragg grating:

Implementation Method 2

WO 01/35133 A1 describes a compact athermal optical waveguide using thermal expansion gain

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP3353501B1Light guide clamping device, fibre optic sensor and production method
Publication Date: 2021.03.17 POLYTECH WIND POWER TECH GERMANY GMBH
  • EP3353501B1 patent drawingFigure 1
  • EP3353501B1 patent drawingFigure 2
  • EP3353501B1 patent drawingFigure 3A~3B

AI summary

The invention relates to a clamping device (300) for a light guide (112). The clamping device (300) contains a carrier structure having a first securing element (301) for securing the light guide (112) in a first position (401), and a second securing element (302) at a distance from the first securing element (301) for securing the light guide (112) in a second position (402), wherein the first and second positions (401, 402) have a first distance (403) in a longitudinal extension of the light guide (112). An intermediate carrier (500) is also provided having a first surface (503) on which the first and second securing elements (301, 302) are attached in respective securing positions (501, 502), and having an opposing second surface (504), which can be applied to a measurement object. In addition, a second distance (505) of the securing positions (501, 502) of the securing elements (301, 302) on the intermediate carrier (500) is greater than the first distance (403) in a longitudinal direction of the light guide (112).