Fiber Optic Drop Terminal Assembly with Rotating Spool

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Solution Overview

Problem

Current fiber optic telecommunications networks face challenges in efficiently and cost-effectively distributing fiber optic communications services to local areas, particularly in the installation and maintenance of fiber optic drop terminals, which require complex and labor-intensive processes.

Innovation Solution

The development of a fiber optic drop terminal assembly with a housing, spool, and ruggedized adapters, allowing for efficient installation by rotating the housing and spool in unison as the fiber optic distribution cable is paid out, and the use of pre-spooled cables to simplify the mounting process, reducing labor and material costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional fiber optic drop terminal installation methods are used, then the installation process is complex and labor-intensive, but the reliability of fiber optic networks is maintained

Engineering Contradiction:
Improveinstallation processVSAvoidinstallation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The fiber optic distribution cable is pre-spooled on the spool at the drop terminal assembly before installation. This preliminary preparation allows the cable to be easily deployed by simply rotating the spool during installation, eliminating the need for complex cable routing and handling procedures that would otherwise be required

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The spool acts as an intermediary mechanism between the fiber optic distribution cable and the installation process. By introducing this intermediate component, the complex task of cable management is simplified to a simple rotational motion of the spool, making the installation process much easier while maintaining cable integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If traditional fiber optic drop terminal installation methods are used, then the installation process is complex and labor-intensive, but the structural integrity of the terminal is maintained

Engineering Contradiction:
Improveinstallation efficiencyVSAvoidinstallation procedure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cable is pre-spooled on the spool before installation, which prepares the system in advance for rapid deployment. This preliminary action transforms a complex multi-step cable installation procedure into a simple process of rotating the spool, significantly improving installation productivity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The spool is designed to rotate freely to pay out the fiber optic distribution cable during installation. This dynamic mechanism allows the cable length to be easily adjusted by simply rotating the spool, eliminating the need for complex cutting, joining, and routing operations that would reduce productivity

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If pre-spooled cables are used to simplify the mounting process, then labor costs are reduced, but the device structure becomes more complex

Engineering Contradiction:
Improvemounting processVSAvoidterminal assembly structure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The cable is pre-spooled on the spool during manufacturing or before installation. This preliminary preparation simplifies the mounting process to a simple spool rotation operation, reducing labor requirements while the added structural complexity is confined to the spool mechanism which is a single, integrated component

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The spool serves multiple functions: it stores the fiber optic distribution cable, enables easy cable deployment through rotation, and provides a mechanical interface for cable payment during installation. By consolidating these multiple functions into a single universal component, the increase in device complexity is minimized while achieving significant simplification of the mounting process

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10852488B2Methods and systems for distributing fiber optic telecommunications services to local area
Publication Date: 2020.12.01 COMMSCOPE TECHNOLOGIES LLC
  • US10852488B2 patent drawing
  • US10852488B2 patent drawing
  • US10852488B2 patent drawing

AI summary

A fiber optic drop terminal assembly includes a housing, a spool and a fiber optic distribution cable. The housing has a first exterior surface and an oppositely disposed second exterior surface. A plurality of ruggedized adapters is mounted on the first exterior surface of the housing. The ruggedized adapters include a first port accessible from outside the housing and a second port accessible from inside the housing. The spool is engaged with the second exterior surface and includes a drum portion. The fiber distribution cable is coiled around the drum portion. The distribution cable includes a first end and an oppositely disposed second end. The second end is disposed inside the housing.