Distributed Fiber Optic Sensing for Gas Kick Detection in Drilling

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Solution Overview

Problem

Conventional drilling and well control techniques rely on surface measurements and point sensors, which provide inadequate information about downhole flow dynamics, leading to hazardous conditions during drilling and well control operations due to the lack of real-time data on gas influx and flow patterns in wellbores.

Innovation Solution

The implementation of distributed fiber optic sensing systems, including Distributed Acoustic Sensors (DAS) and Distributed Temperature Sensors (DTS), which provide real-time monitoring of temperature, pressure, and vibration along the wellbore length, enabling the detection of gas influx and prediction of gas arrival at the surface by analyzing fiber optic sensing data using signal processing techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional point sensors are used for well control monitoring, then device complexity is reduced, but measurement precision and information completeness deteriorate due to discrete location limitations

Engineering Contradiction:
Improveflow dynamics detection accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The wellbore is segmented into multiple monitoring zones along its length, with fiber optic sensors distributed at different positions. This segmentation allows continuous monitoring of flow dynamics at multiple discrete locations simultaneously, transforming a single-point measurement system into a multi-point distributed system that captures spatial variations in fluid flow.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The monitoring system transitions from one-dimensional point measurements to continuous spatial measurements along the wellbore length. The fiber optic cable acts as a continuous sensor array that provides measurement data distributed along the entire wellbore, adding a spatial dimension to the monitoring capability and enabling detection of flow patterns, gas influx locations, and kick propagation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of information

If surface measurements only are used, then device complexity is minimized, but loss of information increases due to inability to detect downhole flow dynamics

Engineering Contradiction:
Improvedownhole flow dynamics informationVSAvoidmonitoring system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The fiber optic cable serves as an intermediary element that is deployed into the wellbore environment to directly sense downhole conditions. The cable transmits information about temperature, pressure, and acoustic signals from the wellbore interior back to the surface, acting as a bridge between the downhole measurement environment and surface monitoring equipment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Traditional mechanical pressure gauges and flow meters are replaced with optical sensing technology. The fiber optic sensors use optical properties (light transmission, reflection, scattering) to detect physical parameters such as temperature, pressure, and acoustic vibrations, substituting mechanical measurement systems with optical-based detection methods that provide distributed sensing capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If real-time distributed monitoring is implemented, then reliability of well control improves, but use of energy and device complexity increase

Engineering Contradiction:
Improvewell control safetyVSAvoidsensing system energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The fiber optic sensing system operates by sending periodic optical pulses through the fiber cable rather than continuous illumination. The optical interrogator transmits light pulses at regular intervals and analyzes the backscattered or reflected light to detect changes in temperature, acoustic signals, or other parameters. This periodic measurement approach reduces energy consumption compared to continuous monitoring while still providing real-time detection capability.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for early and accurate detection of gas kicks, reducing the risk of accidents by providing comprehensive, real-time data on gas behavior, enabling more efficient and safer well control operations, especially in challenging offshore environments.

Implementation Method 1

the fiber optic sensor comprises a distributed acoustic sensor; the fiber optic sensing data comprises distributed acoustic sensor data

Methodology Applied
Scientific EffectDistributed Acoustic Sensing: Acoustic Emission

Implementation Method 2

the fiber optic sensor comprises a distributed temperature sensor; the fiber optic sensing data comprises distributed temperature sensor data

Methodology Applied
Scientific EffectDistributed Temperature Sensing: Thermography

Implementation Method 3

the flow velocity is determined using signal-to-noise analysis of the fiber optic sensing data

Methodology Applied
Scientific EffectSignal-to-noise analysis:

Implementation Method 4

the flow velocity is determined using an analysis of an energy spectrum of the fiber optic sensing data

Methodology Applied
Scientific EffectEnergy spectrum analysis:

Data Source

PatentUS20240393165A1Distributed fiber optic sensing and detection systems and methods for improved drilling operations and well control
Publication Date: 2024.11.28 BOARD OF SUPERVISORS OF LOUISIANA STATE UNIV & AGRI & MECHANICAL COLLEGE
  • US20240393165A1 patent drawing
  • US20240393165A1 patent drawing
  • US20240393165A1 patent drawing

AI summary

The present disclosure provide systems and methods for well control. One such method comprises positioning a fiber optic sensor along a length of a wellbore or a wellbore structure positioned within the wellbore: obtaining fiber optic sensing data acquired by the fiber optic sensor and an optical interrogator: processing the fiber optic sensing data to identify a multiphase fluid flow or a gas signature of gas within the wellbore: tracking a movement of the gas along the length of the optical cable by determining a flow velocity of the moving gas or a lower density phase of the moving gas with respect to a surrounding fluid: detecting a presence of the moving gas towards a surface of the wellbore or a surface of the wellbore structure; and/or transmitting a control signal to a controller of machinery operating in the wellbore after detecting the presence of the moving gas.