Fiber-Optic Gun Controller Link for Isolated X-Ray Source Programming

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Solution Overview

Problem

X-ray source systems face limitations in resolution due to large x-ray source spot sizes, which are influenced by electron optics, and gun controllers in high-voltage environments are difficult to access and program, especially in harsh x-ray environments where flash memory is unreliable.

Innovation Solution

An optical communications link using one or more optical fibers provides galvanically isolated communication between the system controller and the gun controller, enabling remote programming and configuration of digital processors, and a watchdog timer ensures continuous operation and re-programming capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If gun control electronics are located in high-voltage environment for galvanic isolation, then electrical safety is improved, but accessibility for programming and service becomes difficult

Engineering Contradiction:
Improvegalvanic isolationVSAvoidaccessibility for programming
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

An optical fiber link serves as an intermediary between the high-voltage environment (gun controller) and the low-voltage environment (system controller). This allows programming and communication without direct electrical connection, maintaining galvanic isolation while enabling remote access and configuration of the gun controller through optical signals that can penetrate the high-voltage barrier.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If flash memory is used in gun controller for storing program, then re-programming capability is improved, but reliability deteriorates in harsh x-ray environments

Engineering Contradiction:
Improvere-programming capabilityVSAvoidmemory reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system controller maintains a copy of the gun controller's program and configuration data in its own low-voltage memory environment, which is not exposed to x-ray radiation. This allows the system to reload the program onto the gun controller's flash memory as needed, avoiding the need for the flash memory to retain data permanently under harsh radiation conditions while still enabling re-programming capability.

Inventive Principle:
Principle #26Copying

3Measurement precision

If x-ray source spot size is reduced for better resolution, then measurement precision is improved, but electron optics complexity increases

Engineering Contradiction:
ImproveresolutionVSAvoidelectron optics complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The electron beam formation process is divided into multiple independent stages: electron generation at the cathode, beam acceleration through potential differences, beam focusing through magnetic or electrostatic lenses, and beam steering. Each stage can be independently optimized and adjusted to achieve the desired small spot size without requiring complete redesign of the entire electron optics system.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for versatile and reliable digital control of x-ray source systems, maintaining operation and configuration integrity even in harsh x-ray environments, enhancing resolution and accessibility of gun controllers.

Implementation Method 1

An optical communications link using one or more optical fibers provides galvanically isolated communication between the system controller and the gun controller

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Data Source

PatentUS11961694B2Fiber-optic communication for embedded electronics in x-ray generator
Publication Date: 2024.04.16 CARL ZEISS X-RAY MICROSCOPY INC
  • US11961694B2 patent drawing
  • US11961694B2 patent drawing
  • US11961694B2 patent drawing

AI summary

An x-ray source includes an optical communications link to provide a galvanically isolated communication between a system controller and a gun controller. In specific examples, the link is provided through one or more fibers. In addition, the gun controller is preferably remote programmed by the system controller during startup. This addresses the problem of reprogramming a processor in a hard to access location/environment. A watchdog timer is also useful for the gun digital processor of the gun controller.