Downhole Fiber Optic Hydrophone Fluid-Mechanical Noise Filtering

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Solution Overview

Problem

Existing downhole acoustic logging tools face challenges in accurately detecting small amplitude acoustic signals in harsh environments with high temperatures and pressures, such as those found in deep oil wells, due to the overwhelming ambient pressure noise, which interferes with the detection of low-amplitude, high-frequency acoustic signals.

Innovation Solution

The use of a pressure transducer with a flexing member attached to an optical medium, configured to convert low-amplitude, high-frequency acoustic pressure signals into alternating strain on the optical medium while suppressing conversion of low-frequency and constant pressure signals, using fluid-mechanical filtering and pressure equalization through reservoirs and openings to enhance signal detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional acoustic sensors are used in downhole environments, then they can detect acoustic signals, but they are overwhelmed by ambient pressure noise from high temperatures and pressures

Engineering Contradiction:
Improveacoustic signal detection accuracyVSAvoidambient pressure noise
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary fluid system between the acoustic sensor and the high-pressure downhole environment. The fluid acts as a mediator that transmits acoustic signals while filtering out ambient pressure noise through its compressibility characteristics and flow dynamics, protecting the sensor from direct exposure to harmful high-pressure conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces conventional mechanical acoustic sensors with an optical detection system. By using optical fibers to detect acoustic-induced refractive index changes in the fluid rather than direct mechanical pressure sensing, the system avoids mechanical components that are susceptible to high-temperature and high-pressure damage, thereby eliminating ambient pressure noise interference

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If pressure transducers are designed to detect low-amplitude signals, then detection sensitivity improves, but they become more susceptible to noise from high-frequency vibrations

Engineering Contradiction:
Improvesignal detection sensitivityVSAvoidhigh-frequency vibration noise
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the detection parameter from direct mechanical pressure measurement to optical refractive index measurement. By monitoring changes in the fluid's refractive index caused by acoustic pressure variations, the system achieves high sensitivity to low-amplitude signals while the optical detection method inherently filters out high-frequency vibration noise that does not affect the refractive index in the same manner

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If fluid-mechanical filtering is implemented to suppress low-frequency noise, then acoustic signal detection improves, but device complexity increases

Engineering Contradiction:
Improveacoustic signal-to-noise ratioVSAvoidtransducer structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent designs the fluid system to perform multiple functions simultaneously: it serves as the acoustic signal transmission medium, the noise filtering mechanism, and the coupling agent between the downhole environment and the sensor. This multi-functionality eliminates the need for separate mechanical filtering components, achieving noise suppression without increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent utilizes the hydraulic properties of the fluid system to achieve noise filtering. By carefully selecting fluid properties and configuring the fluid pathways, the system naturally suppresses low-frequency ambient pressure noise through fluid compressibility and flow characteristics, replacing complex mechanical filters with simple hydraulic design

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively filters out ambient pressure noise, allowing for the accurate detection of high-frequency acoustic signals even in extreme downhole conditions, enhancing the precision of acoustic measurements and enabling better formation evaluation.

Implementation Method 1

an optical medium (e.g., an optical fiber) having at least one optical property that varies in response to alternating strain on the medium

Methodology Applied
Scientific EffectPhotoelasticity: Photoelasticity

Implementation Method 2

The opening and the reservoirs may be configured to fluid-mechanically filter ambient pressure noise using bypass flow of the reservoir fluid through the opening via pressure equalization

Methodology Applied
Scientific EffectPressure equalization: Pascal's Law

Data Source

PatentEP3516166B1Downhole fiber optic hydrophone
Publication Date: 2025.06.25 BAKER HUGHES CO
  • EP3516166B1 patent drawingFigure 1A
  • EP3516166B1 patent drawingFigure 1B
  • EP3516166B1 patent drawingFigure 2A~2B

AI summary

Methods, systems, devices, and products for acoustic detection in a borehole. Apparatus embodiments comprise an acoustic sensor including: a pressure transducer comprising a flexing member attached to an optical medium, the transducer configured to convert a low-amplitude, high-frequency acoustic pressure signal within a nominal borehole pressure incident on the transducer to an alternating strain on the optical medium along an axis of the medium via movement of the flexing member while suppressing conversion of low- frequency signals and constant pressure into strain of the optical medium, the acoustic pressure signal propagated via a downhole fluid coupled with the transducer; and a detector configured to generate acoustic measurement information responsive to received electromagnetic radiation transmitted through the medium along the axis, the at least one optical property of the medium being responsive to the alternating strain on the medium such that the electromagnetic radiation received by the detector represents the acoustic signal.