Fiber Optic Gas Temperature Measurement in Plasma

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Solution Overview

Problem

Current methods for measuring gas temperature in low-pressure RF plasmas are inadequate due to electromagnetic interference and limitations in traditional spectroscopic diagnostics, which result in inaccurate and unsatisfactory measurements.

Innovation Solution

A device comprising a fiber optic temperature sensor, quartz tube, circulator, spectrometer, and broadband light source, where the fiber optic temperature sensor uses an optical signal to measure the central wavelength of reflected light, avoiding electromagnetic interference and providing accurate, fast gas temperature measurements in plasmas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a thermocouple sensor is used for gas temperature measurement, then the measurement method is simple and widely used, but the measurement is susceptible to electromagnetic fields and the thermocouple interferes with the plasma

Engineering Contradiction:
Improvesimplicity of measurement methodVSAvoidaccuracy of temperature measurement
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces an optical fiber as an intermediary medium to transmit light signals between the external light source/spectrometer and the plasma environment. This optical intermediary allows temperature measurement without direct electrical contact, eliminating electromagnetic interference while maintaining measurement capability through optical wavelength analysis of plasma emission

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the electrical-based thermocouple measurement system with an optical-based measurement system. Instead of using electrical signals that are susceptible to electromagnetic interference, the system uses optical wavelengths to probe plasma temperature, substituting the mechanical/electrical measurement approach with an optical one that is immune to electromagnetic fields

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional spectroscopic diagnostics are used for gas temperature measurement, then the measurement can be performed in plasma environment, but the response time is long and the equipment is expensive with complicated calculation process

Engineering Contradiction:
Improveapplicability to plasma environmentVSAvoidresponse time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent extracts and utilizes only the most relevant spectral information - specifically the wavelength position of emission lines - while ignoring complex spectral analysis. By focusing solely on wavelength measurement rather than full spectral decomposition, the system achieves fast response times while maintaining accuracy in plasma environments

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies partial action by performing only the necessary wavelength measurement without conducting complete spectral analysis. Instead of analyzing the entire spectrum with complex calculations, the system selectively measures only the wavelength positions of relevant emission lines, reducing computational complexity and response time while maintaining measurement reliability

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If traditional spectroscopy diagnostic methods are used, then the measurement can be performed, but the spatial resolution is poor and the calculation process is complicated

Engineering Contradiction:
Improvecapability to measure plasma temperatureVSAvoidcomplexity of calculation process
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies local quality by using a focused optical fiber probe that concentrates measurement at a specific spatial location within the plasma. The optical fiber delivers and collects light from a localized region, enabling spatially resolved temperature measurements with high spatial resolution while keeping the calculation process simple through direct wavelength-to-temperature conversion

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables precise and rapid measurement of gas temperature in plasmas, effectively characterizing electromagnetic effects in low-pressure RF-CCP systems with improved spatial resolution and resistance to electromagnetic interference.

Implementation Method 1

the fiber optic temperature sensor uses an optical signal to measure the central wavelength of reflected light

Methodology Applied
Scientific EffectFiber optic sensing: Optical Fibre

Implementation Method 2

the fiber optic temperature sensor is connected to the circulator by means of an optical fiber

Methodology Applied
Scientific EffectOptical signal transmission: Optical Fibre

Implementation Method 3

a spectrometer, a broadband light source and a computer, where... the spectrometer is electrically connected to the computer which is configured to read and record spectra collected by the spectrometer

Methodology Applied
Scientific EffectSpectroscopy: Absorption Spectroscopy

Data Source

PatentUS11530955B2Method for measuring gas temperature in plasma
Publication Date: 2022.12.20 DALIAN UNIV OF TECH
  • US11530955B2 patent drawing
  • US11530955B2 patent drawing
  • US11530955B2 patent drawing

AI summary

The present invention discloses a device for measuring gas temperature in plasma, including: a vacuum chamber, a fiber optic temperature sensor, a quartz tube, a circulator, a spectrometer, a broadband light source and a computer. One end of the quartz tube is inserted into the vacuum chamber. The fiber optic temperature sensor is located in the plasma in the vacuum chamber and fixed to the quartz tube. The fiber optic temperature sensor is connected to the circulator by means of an optical fiber passing through the quartz tube. The circulator is connected to the broadband light source and the spectrometer through optical fibers, respectively. The spectrometer is electrically connected to the computer which is configured to read and record spectra collected by the spectrometer.