Fiber Optic Pressure Sensors for Flexible Riser Annulus Water Detection

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Solution Overview

Problem

Current methods for detecting liquid presence in the annulus of flexible risers in subsea systems are inaccurate and difficult to control, particularly in low-lying areas, leading to potential catastrophic failures due to corrosion and pressure increases, with existing solutions failing to reliably identify small water intrusions or leaks.

Innovation Solution

A system utilizing fiber optic pressure sensors embedded in open-ended tubes within the annulus, allowing for real-time measurement of pressure and temperature changes, enabling accurate detection of water ingress and leak locations through optical interrogation, eliminating the need for electrical connections and simplifying the monitoring process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If periodic monitoring of vented gas flow rate and vacuum testing are used to detect liquid presence, then the monitoring process is simple, but the detection accuracy is low and small water intrusions are difficult to detect

Engineering Contradiction:
Improvemonitoring process simplicityVSAvoiddetection accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces mechanical/electrical pressure sensing systems with fiber optic pressure sensors that use optical principles. The fiber optic sensors measure pressure changes in the annulus caused by water accumulation, eliminating the need for electrical connections in the harsh subsea environment while providing high-resolution detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces fiber optic cables as an intermediary medium to transmit pressure information from the annulus to the surface for analysis. The optical fiber acts as a mediator that carries measurement data without requiring electrical power or signal transmission through the corrosive environment, enabling accurate remote monitoring.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If fiber optic pressure sensors are used for real-time pressure measurement, then detection accuracy improves, but device complexity increases

Engineering Contradiction:
Improvepressure measurement resolutionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The fiber optic pressure sensors are designed to be self-contained and self-powered, utilizing the existing optical infrastructure for both signal transmission and power delivery. The system leverages the natural properties of optical fibers to provide autonomous operation without requiring additional electrical infrastructure or complex control systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The fiber optic cable serves multiple functions simultaneously: it acts as the structural reinforcement element in the annulus, the pressure sensing medium, and the data transmission conduit. This multi-functionality reduces overall system complexity by eliminating separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If open-ended tubes with fiber optic sensors are installed in the annulus, then water ingress detection capability improves, but installation complexity increases

Engineering Contradiction:
Improvewater detection reliabilityVSAvoidinstallation simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The fiber optic pressure sensors and open-ended tubes are pre-installed and integrated into the flexible riser structure during the manufacturing process, before the riser is deployed to the subsea location. This preliminary installation ensures proper positioning and sealing, reducing installation complexity during the actual deployment while maintaining high detection reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The fiber optic sensor is nested within the open-ended tube, which itself is positioned within the annulus of the flexible riser. This nested configuration allows the sensing element to be protected and properly positioned without requiring separate mounting structures, simplifying the overall installation process.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentEP2329106B1Method, device, and system for determining water or liquid in the annulus of a flexible riser or flowline
Publication Date: 2019.09.18 SCHLUMBERGER TECH CORP
  • EP2329106B1 patent drawingFigure 1
  • EP2329106B1 patent drawingFigure 2
  • EP2329106B1 patent drawingFigure 3

AI summary

A method, device, and system for determining whether liquid enters a subsea system includes a flow line having an inside bore capable of carrying producing fluids from a subsea wellhead to a floating production storage and offloading vessel (FPSO). An annulus is defined between an innermost sheath that surrounds the inside bore and an outermost sheath at an exterior of the flow line. The device further includes a housing element disposed within the annulus and in hydraulic communication with the annulus; a sensor element disposed at a pre¬ determined location within the housing element; and data acquisition equipment capable of: determining environmental characteristics of the annulus based on measurements made by the sensor element, and determining at least one of the presence, location, and rate of collection of liquids in the subsea system based on the environmental characteristics of the annulus.