Fiber Optic Pressure Transducer for Combustion Dynamics Monitoring

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Solution Overview

Problem

Gas turbine engines face instability issues due to combustion dynamics, leading to component failures and inefficiencies, particularly with low nitrous oxide techniques, which cause oscillations, rumble, and high-frequency dynamics, resulting in costly maintenance and potential safety hazards.

Innovation Solution

A temperature-tolerant fiber optic pressure transducer system is positioned within the gas turbine engine to monitor combustion dynamics, using a diaphragm with a reflective surface and a partially reflective window forming a Fabry-Perot gap, coupled with an optical fiber to analyze pressure pulsations and provide real-time feedback to prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If dry low nitrous oxide techniques are used, then emissions are reduced, but combustion stability deteriorates causing oscillations and rumble

Engineering Contradiction:
Improvenitrous oxide emissionsVSAvoidcombustion stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The monitoring system performs preliminary detection of combustion instability conditions before they escalate into dangerous oscillations. By continuously measuring pressure dynamics and detecting early signs of instability, the system enables preemptive control actions to maintain stable combustion while using low nitrous oxide techniques.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback monitoring of combustion dynamics through pressure transducers positioned in the combustion zone. Real-time data on pressure oscillations and combustion stability is fed back to control systems, enabling dynamic adjustment of operating parameters to maintain stability during low nitrous oxide operation.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If monitoring apparatus is positioned within the combustion zone, then measurement accuracy is improved, but the apparatus is exposed to high temperatures causing damage

Engineering Contradiction:
Improvecombustion dynamics measurement accuracyVSAvoidtemperature exposure to monitoring apparatus
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The patent employs an intermediary acoustic waveguide that transmits pressure oscillations from the high-temperature combustion zone to the transducer diaphragm. The waveguide acts as a mediator, allowing accurate measurement of combustion dynamics while keeping the sensitive transducer components outside the direct high-temperature environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system replaces direct mechanical exposure to high temperatures with an acoustic field transmission method. Pressure oscillations are transmitted through the acoustic waveguide as acoustic energy rather than direct thermal-mechanical coupling, protecting the transducer from thermal damage while maintaining measurement accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If traditional pressure transducers are used, then manufacturing is simpler, but they cannot withstand high temperatures in the combustion zone

Engineering Contradiction:
Improvetransducer manufacturing simplicityVSAvoidtemperature tolerance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The transducer incorporates temperature-tolerant materials and composite construction, including specialized diaphragm materials and protective coatings that can withstand high-temperature combustion zone environments. The acoustic waveguide is constructed from materials that maintain structural integrity and acoustic transmission properties at elevated temperatures.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system continuously monitors combustion dynamics, detecting instability and providing warnings to prevent component failure, reducing maintenance costs and emissions, while ensuring stable operation and efficient power generation.

Implementation Method 1

The optical fiber is positioned proximate to the window and directs light into the Fabry-Perot gap and receiving light reflected from the Fabry-Perot gap

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

The transducer includes a diaphragm, a window, and a Fabry-Perot gap. The diaphragm has a reflective surface, and the window has a partially reflective surface. The Fabry-Perot gap is formed between the reflective surface of the diaphragm and the partially reflective surface of the window

Methodology Applied
Scientific EffectFabry-Perot interferometer: Fabry-Perot Interferometer

Data Source

PatentUS8125646B2Apparatus and methods for monitoring combustion dynamics in a gas turbine engine
Publication Date: 2012.02.28 DAVIDSON INSTRUMENTS INC
  • US8125646B2 patent drawing
  • US8125646B2 patent drawing
  • US8125646B2 patent drawing

AI summary

Apparatus, methods, and other embodiments associated with monitoring combustion dynamics in a gas turbine engine environment are described herein. In one embodiment of a system for monitoring combustion dynamics in a gas turbine engine environment, the system includes a transducer and an optical fiber. The transducer is positioned within the gas turbine engine environment, and the transducer includes a diaphragm, a window, and a Fabry-Perot gap. The diaphragm has a reflective surface, and the window has a partially reflective surface. The Fabry-Perot gap is formed between the reflective surface of the diaphragm and the partially reflective surface of the window. The optical fiber is positioned proximate to the window and directs light into the Fabry-Perot gap and receiving light reflected from the Fabry-Perot gap.