Distributed Fiber Optic Sensing for Vehicle Panel Strain

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Solution Overview

Problem

Existing vehicle safety systems face complications in measuring temperatures and strains due to the use of multiple sensors and wiring, which complicates assembly and operation, and often include redundant systems.

Innovation Solution

A vehicle sensing system utilizing an optic fiber with a transmitter/receiver and reflector, where changes in the frequency of the emitted beam indicate physical changes, such as temperature and strain, allowing for the detection of distortions and strains on vehicle panels without the need for multiple sensors and wiring, using coherent optical frequency domain reflectometry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If individual sensors are used to detect temperatures and strains at different locations, then measurement precision is improved, but device complexity increases due to multiple wires and mounting arrangements

Engineering Contradiction:
Improvetemperature and strain detection accuracyVSAvoidwiring and mounting complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple individual sensors are merged into a single distributed fiber optic sensing system. The fiber optic cable acts as a continuous sensing element that replaces numerous discrete sensors, consolidating multiple measurement functions into one integrated component that can detect temperature and strain along its entire length.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fiber optic cable serves multiple functions simultaneously: it acts as both the sensing element and the signal transmission medium. A single fiber optic system can detect multiple physical parameters (temperature, strain, impact) at multiple locations along the vehicle body, eliminating the need for separate dedicated sensor systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If dedicated sensors are used for different safety systems, then reliability is improved, but device complexity increases due to redundant systems

Engineering Contradiction:
Improvesafety system reliabilityVSAvoidsystem redundancy
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A single distributed fiber optic sensing system provides universal sensing capability that serves multiple safety functions simultaneously. The same fiber optic infrastructure supports airbag deployment, side curtain deployment, and other safety systems, eliminating redundant dedicated sensors while maintaining reliable detection for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple dedicated sensor systems are merged into one unified distributed sensing platform. The fiber optic cable consolidates the sensing functions of various safety systems into a single infrastructure, reducing component count while maintaining the reliability needed for critical safety applications.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If multiple sensors are distributed throughout the vehicle, then measurement precision is improved, but ease of manufacture deteriorates due to complicated assembly

Engineering Contradiction:
Improvemulti-location detection accuracyVSAvoidassembly complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The assembly process is simplified by merging multiple discrete sensor installation tasks into a single fiber optic cable installation. Instead of mounting numerous individual sensors at different locations, workers install one continuous fiber optic cable that provides sensing coverage along the entire vehicle body panel.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fiber optic cable can be installed in segments or sections along the vehicle body, allowing for modular assembly. The cable can be routed through existing vehicle structures and connected at terminals, breaking down the complex installation into manageable sections while maintaining continuous sensing capability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system simplifies the detection of physical changes on vehicle panels by eliminating redundant sensors and wiring, enabling accurate measurement of temperature and strain, and triggering safety systems effectively.

Implementation Method 1

dimensional changes to the optic fiber change the originating frequency reflected back to the transmitter/receiver

Methodology Applied
Scientific EffectPhotoelasticity: Photoelasticity

Implementation Method 2

a reflector disposed at a terminal end of the optic fiber for reflecting the beam back through the optic fiber to the transmitter/receiver

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

the optic fiber expands and contracts responsive to temperature changes in the vehicle panel and expansion and contraction of the optic fiber causes changes in the originating frequency that are indicative of a temperature of the vehicle panel

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS11214120B2Distributed fiber optic sensing system
Publication Date: 2022.01.04 CONTINENTAL AUTOMOTIVE SYSTEMS INC
  • US11214120B2 patent drawing
  • US11214120B2 patent drawing
  • US11214120B2 patent drawing

AI summary

A disclosed vehicle sensing system includes an optic fiber disposed adjacent to a vehicle panel, a transmitter/receiver disposed at an originating end of the optic fiber, the transmitter/receiver configured to emit a beam through the optic fiber at a defined originating frequency, and a reflector disposed at a terminal end of the optic fiber for reflecting the beam back through the optic fiber to the transmitter/receiver. Dimensional changes to the optic fiber change the originating frequency reflected back to the transmitter/receiver and the change in the originating frequency is indicative of a physical change in the vehicle panel.