Fiber Optic Sensor Network for Transportation Vibration Monitoring

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Solution Overview

Problem

Existing transportation systems face challenges in detecting and quantifying degradation and failures in real-time due to insufficient maintenance, manufacturing defects, and environmental stresses, leading to structural failures and accidents.

Innovation Solution

A monitoring system utilizing optical sensors disposed on fiber optic waveguides mechanically coupled to transportation structures and conveyances, which convert vibrational emissions into electrical signals synchronized with the movement of conveyances, enabling remote and proactive maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If optical sensors are deployed along the transportation structure to detect vibrational emissions, then measurement precision and reliability improve, but device complexity increases

Engineering Contradiction:
Improvedetection precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The monitoring system is divided into multiple optical sensors distributed along the transportation structure, each independently detecting vibrational emissions at specific locations. This segmentation allows comprehensive coverage while maintaining modular complexity, where each sensor unit remains relatively simple but collectively provides high measurement precision across the entire system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Optical sensors serve as intermediary elements that convert mechanical vibrational emissions from the transportation structure into optical signals, which are then converted to electrical signals by detector units. This intermediary conversion process enables precise detection of structural conditions without direct electrical contact with the moving conveyance, maintaining measurement precision while managing system complexity through signal transduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple optical sensors are spaced apart along the route to monitor different locations, then measurement precision improves, but device complexity and loss of information increase

Engineering Contradiction:
Improvedetection precisionVSAvoiddata synchronization
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The data acquisition controller receives electrical signals from multiple optical sensors and synchronizes their recordation based on the movement of the conveyance. This feedback mechanism ensures that data from spatially distributed sensors are temporally aligned, maintaining measurement precision across all sensor locations while preventing information loss through coordinated data acquisition timing.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts data acquisition based on conveyance movement, with the data acquisition controller synchronizing sensor recordation to the moving target. This dynamic synchronization ensures that vibrational emissions from different locations are captured at the appropriate times relative to conveyance position, maintaining measurement precision while managing data integrity across the distributed sensor network.

Inventive Principle:
Principle #15Dynamics

3Reliability

If optical sensors are mechanically coupled to both the transportation structure and the moveable conveyance, then reliability improves, but device complexity increases

Engineering Contradiction:
Improvemonitoring reliabilityVSAvoidcoupling complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The optical sensors are designed with universal mechanical coupling capabilities that allow them to be attached to both the transportation structure and the moveable conveyance using similar coupling mechanisms. This multi-functional coupling design enables the same sensor type to reliably monitor both stationary structural elements and moving conveyance components, improving overall monitoring reliability while avoiding the need for different coupling systems for different targets.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides comprehensive, real-time monitoring of transportation systems, reducing downtime and catastrophic events by identifying degradations and failures early, thus enhancing predictive maintenance and safety.

Implementation Method 1

Each optical sensor provides an optical output signal responsive to vibrational emissions of one or both of the transportation structure and the conveyance

Methodology Applied
Scientific EffectVibrational emissions detection: Vibration

Implementation Method 2

a detector unit configured to convert optical output signals from the optical sensors to electrical signals

Methodology Applied
Scientific EffectOptical to electrical conversion: Photoelectric Effect

Data Source

PatentUS10317256B2Monitoring transportation systems
Publication Date: 2019.06.11 GENESEE VALLEY INNOVATIONS LLC
  • US10317256B2 patent drawing
  • US10317256B2 patent drawing
  • US10317256B2 patent drawing

AI summary

A monitoring system includes optical sensors disposed on one or more fiber optic waveguides. Each optical sensor is spaced apart from other optical sensors and is disposed at a location along a route defined by a transportation structure that supports a moveable conveyance. The plurality of optical sensors are mechanically coupled to one or both of the transportation structure and the moveable conveyance. Each optical sensor provides an optical output signal responsive to vibrational emissions of one or both of the transportation structure and the conveyance. The monitoring system includes a detector unit configured to convert optical output signals from the optical sensors to electrical signals. A data acquisition controller synchronizes recordation of the electrical signals with movement of the conveyance.