Fiber Optic Slat-Flap Control Lever with Phase-Shift Sensing

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Solution Overview

Problem

Current slat/flap control systems in airplanes deteriorate over time due to airgap changes, leading to a need for a more reliable and long-lasting control system.

Innovation Solution

A system utilizing optical fibers to control slat and flap positions by applying an external force to the fiber, determining a phase shift, and adjusting the positions based on this shift, with a cam mechanism to apply the force and a processor to send optical command signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a magnet position control system with airgap is used to control slat and flap positions, then the control system can function, but the system effectiveness deteriorates over time due to airgap changes

Engineering Contradiction:
Improvecontrol system reliabilityVSAvoidsystem service life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent replaces the traditional mechanical magnet-based control system with an optical fiber-based system. The optical fiber transmits light from a light source to a detector, eliminating the mechanical airgap component that causes reliability deterioration over time. This substitution of mechanical systems with optical systems resolves the contradiction between initial control functionality and long-term reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If the airgap in the magnet control system changes, then the system can adapt to some extent, but the control effectiveness deteriorates

Engineering Contradiction:
Improvesystem adaptabilityVSAvoidcontrol precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The optical fiber system eliminates the airgap variable entirely by using light transmission instead of magnetic field interaction. The optical fiber's physical properties (refractive index, light transmission characteristics) provide a stable measurement basis that is not subject to airgap changes, thereby maintaining both adaptability and precision simultaneously.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses light phase or intensity parameters transmitted through the optical fiber as the measurement parameter, replacing the magnetic field parameters of the old system. This parameter change from magnetic to optical domain provides a measurement basis that is inherently more stable and less susceptible to mechanical variations like airgap changes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a more reliable and durable control of slat and flap positions, enhancing flight operations by ensuring precise and consistent adjustments.

Implementation Method 1

passing a light having an input optical phase through an optical fiber

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Implementation Method 2

applying an external force to the optical fiber to cause the light exiting the optical fiber to have output optical phase

Methodology Applied
Scientific EffectMechanical force application: Mechanical Force

Implementation Method 3

determining a phase shift between the input optical phase and the output optical phase

Methodology Applied
Scientific EffectOptical phase detection: Phase Modulation

Data Source

PatentUS12351295B2Fiber optic slat flap system and control lever
Publication Date: 2025.07.08 HAMILTON SUNDSTRAND CORP
  • US12351295B2 patent drawing
  • US12351295B2 patent drawing
  • US12351295B2 patent drawing

AI summary

A control system performs a method of controlling a wing of an airplane. The control system includes an optical fiber, a bending device and a processor. The optical fiber is configured to receive light having an input optical phase. The bending device applies an external force on the optical fiber. The external force causes the light exiting the optical fiber to have an output optical phase. a processor determines a phase shift between the input optical phase and the output optical phase and controls the wing based on the phase shift.