High Density Fiber Optic Tray Segmentation for 1U Rack Packing

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Solution Overview

Problem

Current fiber optic systems face challenges in achieving high fiber optic connection density and bandwidth within limited space, particularly in data distribution centers and central offices, due to the need for increased connectivity and bandwidth demands.

Innovation Solution

The development of high-density fiber optic modules and equipment racks that support a large number of fiber optic connections within a compact 1-U space, utilizing modular designs with optimized tray and module configurations to maximize the packing density of fiber optic components and cables, while maintaining low bit-error-rate and attenuation levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If fiber optic equipment is mounted in standard equipment racks with traditional tray configurations, then ease of operation and maintenance is improved, but fiber optic cable packing density and connection density are limited

Engineering Contradiction:
Improvefiber optic connection densityVSAvoidequipment rack configuration
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The equipment rack is divided into multiple tray levels, with each tray independently configurable to hold specific fiber optic modules. The tray structure itself is segmented into multiple compartments or bays that can accommodate different types of fiber optic connections, allowing high density while maintaining organizational structure and ease of access to specific segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention utilizes vertical stacking of trays in the equipment rack to increase connection density without expanding horizontal footprint. By arranging fiber optic modules in multi-layer tray configurations and utilizing vertical space efficiently, the system achieves high packing density while maintaining standard rack mounting dimensions and accessibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the quantity of fiber optic cables is increased to support larger numbers of connections, then bandwidth and connection density are improved, but space requirements and cable management complexity increase

Engineering Contradiction:
Improvenumber of fiber optic connectionsVSAvoidspace occupied by fiber optic equipment
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

Fiber optic modules are nested within tray compartments, which are nested within the equipment rack structure. The tray design allows modules to be inserted and removed independently while remaining contained within the organized tray structure, maximizing space utilization and enabling high connection density within compact dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention changes the spatial arrangement parameters of fiber optic modules by utilizing vertical stacking, compact module dimensions, and optimized tray geometries. By adjusting these physical parameters and configuring modules in high-density patterns, the system increases the number of connections per unit area while maintaining proper cable routing and access.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If fiber optic modules are configured for high connection density, then bandwidth capacity is improved, but access and maintenance of individual modules becomes more difficult

Engineering Contradiction:
Improvefiber optic connections per trayVSAvoidaccess to fiber optic modules
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The tray is segmented into multiple independent bays or compartments, each capable of holding one or more fiber optic modules. This segmentation allows technicians to access and maintain specific modules by opening only the relevant tray or compartment, rather than accessing the entire high-density array, thus maintaining ease of operation while achieving high connection density.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tray design incorporates movable or removable components that allow dynamic access to modules. Trays can be extended outward, individual module holders can be released, or compartments can be opened to provide clear access paths to densely packed modules, enabling maintenance operations without disrupting other parts of the high-density configuration.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2443498B1High fiber optic cable packing density apparatus
Publication Date: 2020.06.24 CORNING OPTICAL COMMUNICATIONS LLC
  • EP2443498B1 patent drawingFigure 1
  • EP2443498B1 patent drawingFigure 2
  • EP2443498B1 patent drawingFigure 3

AI summary

A fiber optic apparatus comprising a fiber optic equipment and a routing region at the fiber optic equipment is disclosed. At least 98 optical fibers, at least 434 optical fibers, at least 866 optical fibers, and at least 1152 optical fibers route in the routing region per 1-U shelf space, wherein a maximum 10-12 bit-error-rate and 75dB attenuation is maintained per duplex optical signal carried by the optical fibers. Additionally, the routing region may be configured such that one or more of the optical fibers make a maximum of one bend in the routing region and route generally horizontally in the routing region. One or more of the optical fibers may be terminated simplex, duplex fiber or multiple fiber optic connectors.