Fiber Protection Element Guiding Structure for Controlled Fracture

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Solution Overview

Problem

Existing optical communications networks face high installation and repair costs due to damage from excessive forces applied to fiber cables, particularly with retractable fiber modules, where fibers can be pulled out of termination units, requiring costly and time-consuming on-site repairs.

Innovation Solution

A protection element with a guiding structure that includes a fiber retaining element and a cutting member, guiding the fiber around the cutting member to break it upon excessive force, preventing damage to network components behind the protection element and allowing for efficient repair by accessing the protection element from the street.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a complex fracture component with cutting means is used to protect the fiber connection, then the fiber connection is protected against damage, but the device complexity increases and manufacturing becomes difficult and expensive

Engineering Contradiction:
Improvefiber connection protectionVSAvoidprotection mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the protection function from a complex multi-component system and implements it through a single integrated guiding structure. The guiding structure incorporates both the fracture component and cutting means as inherent features rather than separate assemblies, thereby protecting the fiber connection while reducing device complexity to its essential elements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The guiding structure merges the fracture component and cutting means into a single integrated element. The guiding structure itself serves as both the mechanical guide and the fracture component that contains the cutting means, eliminating the need for separate protection mechanisms and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If the fiber is protected by a complex system at the joint box, then the connecting part is protected, but the system is difficult to manufacture and prone to failure

Engineering Contradiction:
Improveconnecting part protectionVSAvoidmanufacturing simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The guiding structure is designed as a simple, inexpensive component that can be easily manufactured and replaced if needed. Rather than using complex, expensive protection systems, the invention employs a straightforward guiding structure with inherent fracture and cutting capabilities that is economically viable and manufacturing-friendly.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If the fiber breaks at the termination unit, then the protection mechanism works, but repair requires on-site access to customer premises which increases cost and time

Engineering Contradiction:
Improvefiber connection protectionVSAvoidrepair accessibility
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The protection element acts as an intermediary device installed between the main cable and the termination unit. It provides a controlled failure point that protects the termination unit while allowing repairs to be performed at the accessible protection element location rather than requiring entry into customer premises.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of manufacture

If a simple protection element is used, then manufacturing is easier and cost is reduced, but the protection mechanism must be reliable under excessive force

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidprotection under excessive force
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The guiding structure is pre-designed with built-in fracture characteristics and cutting means positioned at specific locations. This preliminary design ensures that under excessive force, the structure will fail in a controlled manner at the intended location, providing reliable protection without requiring complex active monitoring or control systems.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP2933669B1Protection element for protecting a fiber network component against damage thereof, tapping box, method of installing a network, and communications network
Publication Date: 2020.06.17 PRYSMIAN SPA
  • EP2933669B1 patent drawingFigure 1
  • EP2933669B1 patent drawingFigure 2
  • EP2933669B1 patent drawingFigure 3A~3B

AI summary

The invention is directed at a protection element (2) for protecting a fiber network component against damage thereof, the protection element comprising a guiding structure (4) for receiving at least one fiber, the guiding structure for guiding the fiber along a path between an entry location (20) and an exit location (22) of the fiber into and out of the protection element, wherein the guiding structure comprises: a fiber retaining element (5; 56) for retaining the fiber tightly to prevent sliding of the fiber in an axial direction thereof through the retaining element; and a cutting member (7; 55); wherein the guiding structure is arranged for guiding the fiber along the path from the entry location, via and at least partly around the circumference of the cutting member, via the fiber retaining element to the exit location, such as to break the fiber upon a tightening of the fiber around the cutting member.