Optical Fiber Reflective Surface for Short-Range Distance Measurement

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Solution Overview

Problem

Existing optical distance meters face challenges in maintaining accuracy under temperature variations, vibrations, and at very short distances due to non-coincident optical input and output surfaces, leading to large measurement errors, especially at long distances.

Innovation Solution

A device with an optical fiber and a main lens system where laser radiation is emitted and received on the same surface, using a reflective layer on the decoupling surface of the optical fiber, and a non-perpendicular angle configuration to optimize calibration and reduce environmental influence, combined with a single mode polarization-maintaining fiber and diffuse calibration signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate optical input and output surfaces are used, then the device can be designed with distinct transmit and receive channels, but the device cannot measure at very short distances

Engineering Contradiction:
Improvemeasurement capability at short distancesVSAvoidoptical surface configuration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the optical input and output surfaces by using a single optical fiber face for both laser radiation emission and reflected light reception. This is achieved by placing a beam splitter at a 45-degree angle to the optical fiber output, which directs the outgoing laser beam perpendicular to the fiber axis while allowing the reflected beam to return to the detector through the same fiber face, enabling short distance measurements

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If calibration is performed with identical reference and measurement channels, then measurement accuracy is optimized, but temperature variations cause measurement errors

Engineering Contradiction:
Improvecalibration accuracyVSAvoidtemperature stability
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The patent applies local quality by creating a temperature-compensated reference channel that is physically separated from the measurement channel. The reference channel uses a separate optical path with its own beam splitter and detector, allowing it to experience the same temperature variations as the measurement channel while maintaining a stable reference signal for continuous calibration

Inventive Principle:
Principle #3Local quality

3Device complexity

If the optical fiber output is directly aligned with the main lens, then the device structure is simplified, but adjustment from transmit axis to receive axis is necessary

Engineering Contradiction:
Improveoptical alignmentVSAvoidaxis adjustment
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent uses another dimension by introducing a beam splitter positioned at a 45-degree angle to the optical fiber axis. This redirects the laser beam perpendicular to the fiber axis while maintaining the optical fiber's physical orientation, eliminating the need for axis adjustments between transmit and receive paths

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate distance measurement at short distances and reduces measurement errors by stabilizing temperature effects and minimizing signal attenuation, while allowing for compact and efficient device design.

Implementation Method 1

a reflective layer, in particular an annular reflective layer, is arranged on the decoupling surface

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The decoupling surface can be arranged at a non-perpendicular angle to the optical axis of the optical fiber

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

The optical fiber can be a single mode optical fiber and, in particular, a polarization-maintaining fiber

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Implementation Method 4

Optical distance meters based on laser measurement are known from the prior art. Such distance meters use the time-of-flight (TOF) principle or phase modulation as measuring techniques

Methodology Applied
Scientific EffectLaser: Laser

Data Source

PatentUS20250341617A1Device for measuring the distance of an object, process for producing an optical fiber for use in such a device and method for measuring the distance of an object
Publication Date: 2025.11.06 DIMETIX AG
  • US20250341617A1 patent drawing
  • US20250341617A1 patent drawing
  • US20250341617A1 patent drawing

AI summary

A device (1) for measuring a distance of an object at which laser radiation modulated and emitted by the device (1) are reflected is disclosed. The device comprises an optical fiber (2) into which laser radiation can be coupled and a main lens (3) through which the laser radiation can be emitted along an optical axis (4) of the main lens. The optical fiber (2) comprises a decoupling surface (5), wherein a reflective layer (6), in particular an annular surface, is arranged on the decoupling surface (5).