Rigid Fiber-Reinforced Shell Reinforcement for Structural Elements

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Solution Overview

Problem

Fiber-reinforced polymers, commonly used in structural engineering, provide a significant increase in strength but only a moderate increase in stiffness, limiting their ability to enhance the load-carrying capacity and durability of reinforced concrete structures.

Innovation Solution

The method involves positioning and adhering pairs of rigid fiber-reinforced shells around structural elements to create a reinforced structure, enhancing both strength and stiffness by enveloping the element with overlapping seams, thereby increasing the structural element's loading capacity and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If fiber-reinforced polymers are applied to reinforced concrete structures, then strength is significantly increased, but stiffness only increases moderately

Engineering Contradiction:
ImprovestrengthVSAvoidstiffness
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The fiber-reinforced polymer is divided into multiple thin shells that are wrapped around the structural element in layers. This segmentation allows each shell to contribute to both strength and stiffness through cumulative effect, resolving the contradiction by distributing the reinforcement function across multiple components rather than relying on a single thick layer

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates a composite structure by combining multiple fiber-reinforced polymer shells with the concrete structural element. This composite approach enhances both strength and stiffness simultaneously, as the layered composite configuration provides both tensile strength from the fibers and rigidity from the multi-layer construction

Inventive Principle:
Principle #40Composite materials

2Strength

If small cross-sectional areas of high-strength fiber-reinforced polymers are used, then strength increases significantly, but stiffness does not increase substantially

Engineering Contradiction:
ImprovestrengthVSAvoidstiffness
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The invention transitions from using small cross-sectional areas to utilizing the circumferential dimension by wrapping shells around the structural element. This dimensional change allows the reinforcement to extend along the length of the element while maintaining close proximity to the concrete surface, providing both strength and stiffness through the wrapped configuration rather than through cross-sectional area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Strength

If multiple rigid fiber-reinforced shells are positioned and adhered to the structural element, then both loading capacity and stiffness are enhanced, but the complexity of the reinforcement process increases

Engineering Contradiction:
Improveloading capacityVSAvoidcomplexity of reinforcement process
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The reinforcement system is segmented into multiple discrete shells that can be independently positioned and adhered to the structural element. This segmentation simplifies the installation process compared to applying a single thick layer, as each shell can be handled and installed separately while collectively providing enhanced loading capacity and stiffness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multiple fiber-reinforced shells are nested around the structural element in concentric layers, with each shell wrapping around the previous ones. This nested configuration maximizes the use of space and ensures that each layer contributes to the overall structural enhancement while maintaining a compact and organized reinforcement system

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively increases the structural element's loading capacity, stiffness, and durability, addressing the limitations of traditional fiber-reinforced polymers by providing a more substantial enhancement in both strength and stiffness.

Implementation Method 1

adhering the first and second rigid fiber-reinforced shells to the structural element

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS10689868B2Reinforcing method for a structural element
Publication Date: 2020.06.23 CARBOSHIELD INC
  • US10689868B2 patent drawing
  • US10689868B2 patent drawing
  • US10689868B2 patent drawing

AI summary

A method of reinforcing a structural element is disclosed. The method comprises positioning a first rigid fiber-reinforced shell extending between first and second edges partially about an external surface of the structural element to leave an exposed portion of the structural element. The method also comprises positioning a second rigid fiber-reinforced shell extending between first and second edges about the exposed portion of the structural element such the first edge of the second rigid fiber-reinforced shell adjacent the first edge of the first rigid fiber-reinforced shell to give a first seam and the second edge of the second rigid fiber-reinforced shell is adjacent the second edge of the first rigid fiber-reinforced shell to give a second seam. Finally, the method includes adhering the first and second rigid fiber-reinforced shells to the structural element. A reinforced structural element produced by the method is also disclosed.