Optical Fiber Shape Sensor Constraint for Twist Error Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing shape sensing optical fibers in medical instruments suffer from measurement errors due to twisting, temperature variations, and axial loading, compromising the accuracy and precision of navigational assist systems.

Innovation Solution

The use of mechanical elements such as splines and adhesives to constrain the movement of optical fibers within medical instruments, coupled with optical fiber shape sensors, to minimize the effect of twist and improve positional and shape assessment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If optical fiber shape sensors are used in medical instruments, then shape and position sensing capability is provided, but measurement accuracy deteriorates due to twisting, temperature variations, and axial loading

Engineering Contradiction:
Improveshape sensing accuracyVSAvoidmeasurement error from twisting
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A twist-resistant feature acts as an intermediary element between the optical fiber shape sensor and the instrument body. This feature mechanically couples to the sensor while resisting twisting forces, thereby mediating the transmission of shape information while blocking the transmission of harmful twist-induced measurement errors

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful twisting effect is extracted and isolated from the measurement system. The twist-resistant feature separates the optical fiber sensor from the twisting motions of the instrument, allowing the sensor to measure only the intended shape parameters without contamination from rotational movements

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If the optical fiber is constrained to prevent twisting, then measurement accuracy improves, but device complexity increases due to additional mechanical elements

Engineering Contradiction:
Improvepositional assessment accuracyVSAvoidmechanical constraint structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The twist-resistant feature serves multiple functions simultaneously: it mechanically constrains the optical fiber to prevent twisting, provides structural support within the instrument, and maintains the relative positioning of sensor components. This multi-functionality reduces the need for separate dedicated constraint mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The twist-resistant feature utilizes flexible structural elements that can accommodate the bending and deformation required for minimally invasive navigation while maintaining resistance to twisting. These flexible structures provide constraint without requiring rigid, complex mechanical assemblies

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the accuracy and precision of shape and position sensing in medical instruments by reducing errors introduced by twisting, thereby improving the intuitiveness and efficiency of minimally invasive procedures.

Implementation Method 1

shape sensing optical fibers

Methodology Applied
Scientific EffectOptical fiber sensing: Optical Fibre

Implementation Method 2

shape measuring optical fibers capable of propagating desired detection light applied from the light source

Methodology Applied
Scientific EffectLight propagation: Light

Data Source

PatentEP3206556B1Systems and methods for reducing measurement error using optical fiber shape sensors
Publication Date: 2026.03.25 INTUITIVE SURGICAL OPERATIONS INC
  • EP3206556B1 patent drawingFigure 1
  • EP3206556B1 patent drawingFigure 2
  • EP3206556B1 patent drawingFigure 3~4

AI summary

An apparatus comprises an instrument including an elongated shaft. The apparatus also comprises a first shape sensor including an elongated optical fiber extending within the elongated shaft at a first radial distance from the neutral axis. The apparatus also comprises a twist resistant feature configured to reduce twisting of the elongated optical fiber relative to the elongated shaft while permitting axial translation of the elongated optical fiber within the elongated shaft.