Fiber Splice Cladding Light Stripping for High-Power Beam Combiners

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Solution Overview

Problem

High power laser beams in multimode fibers cause increased sensitivity and heating due to cladding light leakage, leading to combiner failure and sensitivity to high power exposures, which existing technologies fail to adequately address.

Innovation Solution

The implementation of cladding light stripping regions secured with a polymer to a thermally conductive support, with grooves for securing the cladding light stripping regions and using transparent index-matching adhesives, to attenuate cladding light and dissipate heat effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If etching or tapering is used to couple input fiber cores, then optical coupling is achieved, but sensitivity to high beam powers increases due to cladding light leakage

Engineering Contradiction:
Improvecombiner reliabilityVSAvoidsensitivity to high beam powers
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The harmful cladding light is extracted from the fiber cladding by introducing a cladding light stripping region with a different refractive index (such as a polymer coating or exposed cladding) that causes the cladding modes to leak out of the fiber and be dissipated, thereby removing the harmful factor before it reaches the combiner

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cladding light that would otherwise be harmful is converted into a beneficial effect by using its leakage through the cladding light stripping region to dissipate energy in a controlled manner, transforming the harmful leakage into a protective mechanism that prevents combiner damage

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Temperature

If cladding light is stripped in the combiner, then heating is reduced, but combiner sensitivity to high power exposures increases

Engineering Contradiction:
Improveheating in combinerVSAvoidcombiner sensitivity to high power
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The cladding light stripping is performed preliminarily, before the light enters the combiner, by introducing a cladding light stripping region in the input fiber that removes cladding modes in advance, preventing them from causing heating or damage in the combiner

Inventive Principle:
Principle #10Preliminary action

3Power

If fiber cores are optically coupled to deliver high power, then power delivery is achieved, but cladding light leakage causes heating and potential failure

Engineering Contradiction:
Improvelaser beam power deliveryVSAvoidheating from cladding light
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The fiber structure is segmented into distinct functional regions: a core transmission region for high-power laser delivery, a cladding light stripping region with different refractive index for removing cladding modes, and a combiner region. This segmentation allows each region to perform its specific function without interfering with others

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cladding light stripping region acts as an intermediary between the input fiber core and the combiner, mediating the transition by selectively removing harmful cladding light while preserving the core transmission, thus protecting the combiner from heating effects

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively attenuates cladding light and dissipates heat, preventing combiner damage and enhancing the system's ability to handle high power laser beams safely.

Implementation Method 1

the cladding light stripping region is embedded in a transparent index matching polymer

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the cladding light stripping region is secured with a polymer to a thermally conductive support

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP3504568B1Splice with cladding mode light stripping
Publication Date: 2026.02.18 NLIGHT INC
  • EP3504568B1 patent drawingFigure 1
  • EP3504568B1 patent drawingFigure 2
  • EP3504568B1 patent drawingFigure 3A~3B

AI summary

Beam combining optical systems include a fiber beam combiner having multiple inputs to which output fibers of laser diode sources are spliced. Cladding light stripping regions are situated at the splices, and include exposed portions of fiber claddings that are at least partially encapsulated with an optical adhesive or a polymer. A beam combiner fiber that is optically downstream of a laser source has an exposed cladding secured to a thermally conductive support with a polymer or other material that is index matched to the exposed cladding. This construction permits attenuation of cladding light propagating toward a beam combiner from a splice.