Fiber Splice Encapsulation With CLS for Cladding Light Loss

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Solution Overview

Problem

Fiber laser systems face significant challenges with splice losses due to the conversion between different fiber properties, particularly in multi-clad fibers, where cladding light can be lost uncontrolled, leading to hotspots and beam defects, and existing techniques do not effectively mitigate these issues while minimizing fiber length.

Innovation Solution

The implementation of cladding light strippers (CLS) on both sides of a fiber splice to encapsulate and remove cladding light, thereby protecting the splice from detrimental cladding light entry and converting it into heat, which is then managed through suitable materials and structures to prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cladding light strippers are added to remove cladding light at splices, then beam quality and thermal management improve, but device complexity increases

Engineering Contradiction:
Improvebeam qualityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cladding light stripper is integrated within the splice structure itself, with the stripper material positioned in the gap between fiber ends. This nesting approach allows the CLS to be part of the splice assembly without requiring separate external components, thereby improving beam quality while minimizing the increase in device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention combines the splicing function with the cladding light stripping function into a single integrated structure. The splice assembly simultaneously joins fiber ends and removes cladding light through the integrated CLS material, reducing the number of separate components needed and simplifying the overall device structure.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If fiber length is reduced to minimize SRS effects, then system performance improves, but splice losses become more significant

Engineering Contradiction:
Improvesystem performanceVSAvoidsplice losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The invention converts the potentially harmful cladding light that would otherwise cause thermal issues and beam defects into a beneficial effect by using it to activate the cladding light stripper material. This removes cladding light at the splice point, reducing energy loss and improving splice performance, thereby allowing shorter fiber lengths to be used without compromising system performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Length of stationary object

If cladding light is allowed to propagate through the splice, then fiber length can be minimized, but hotspots and beam defects occur

Engineering Contradiction:
Improvefiber lengthVSAvoidhotspots
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The cladding light stripper material acts as an intermediary substance positioned in the splice gap between fiber ends. This intermediary absorbs and removes cladding light that would otherwise propagate through the splice and cause hotspots, while allowing the splice to maintain a compact structure with minimal fiber length.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves beam quality and thermal management at the splice, reducing power dissipation and maintaining system performance by effectively removing cladding light and distributing thermal loads, thus minimizing losses and maintaining system integrity.

Implementation Method 1

cladding light strippers (CLS) may be employed within an optical fiber system to remove such cladding light

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS11808973B2Optical fiber splice encapsulated by a cladding light stripper
Publication Date: 2023.11.07 NLIGHT INC
  • US11808973B2 patent drawing
  • US11808973B2 patent drawing
  • US11808973B2 patent drawing

AI summary

Spliced multi-clad optical fibers with a cladding light stripper (CLS) encapsulating the splice. The splice may facilitate conversion between two optical fibers having different architectures, such as different core and/or cladding dimensions. The CLS may comprise a first length of fiber on a first side of the splice, and a second length of fiber on a second side of the splice, encapsulating the splice within the lengths of the CLS. The splice may abut one or more of the lengths of the CLS, or may be separated from one or more lengths of the CLS by an intermediate length of a first and/or second fiber joined by the splice.