Optical Fiber Termination with Absorptive Material for Low Return Loss

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Solution Overview

Problem

Existing optical fiber termination technologies struggle to achieve low return loss and cross-coupling in small volume terminations, especially when placed close to unknown surfaces with varying reflectivity.

Innovation Solution

The development of an optical fiber termination structure with a diffusion region and an absorptive region, where the absorptive material is thermally diffused to match the index of refraction of the fiber, effectively reducing reflections and cross-coupling by converting light to heat within a small termination volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a standard fiber termination is used with a flat end in air, then the structure is simple and small, but the reflection coefficient is about 3.5% yielding a return loss of -14.5 dB which is too high

Engineering Contradiction:
Improvereturn lossVSAvoidtermination structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

An absorptive material is introduced as an intermediary between the optical fiber core and the external environment. This material serves as a mediator that absorbs optical energy and prevents reflections from external surfaces from returning to the fiber core, thereby improving return loss without requiring complex external structures

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The refractive index of the absorptive material is thermally diffused to match the fiber core index (1.46), minimizing reflections at the interface. Additionally, the absorption coefficient is optimized to achieve -70 dB return loss while maintaining a compact termination volume less than 0.415 mm³

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If the termination volume is kept small to fit within the fiber coating, then the device size is reduced, but achieving low return loss becomes more difficult

Engineering Contradiction:
Improvetermination volumeVSAvoidreturn loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The absorptive material is positioned locally at the fiber end within the termination volume, creating a localized energy absorption zone. This concentrated approach allows high absorption efficiency in a small volume, achieving -70 dB return loss within less than 0.415 mm³ by focusing the absorptive function where it is most needed

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The termination structure uses a composite approach combining absorptive material with refractive index matching properties. The material serves dual functions: matching the fiber core index to minimize interface reflections and absorbing optical energy to prevent back-reflections, achieving high performance in a compact volume

Inventive Principle:
Principle #40Composite materials

3Measurement precision

If the fiber is placed close to unknown surfaces with varying reflectivity, then the sensing capability is improved, but spurious reflections from these surfaces interfere with the detection signal

Engineering Contradiction:
Improvesensing precisionVSAvoidspurious reflections
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The absorptive material converts harmful reflected light into beneficial absorbed energy. By placing the absorber at the fiber end, light that would otherwise reflect from external surfaces and create spurious signals is instead absorbed and converted to heat, transforming a harmful interference into a useful energy dissipation mechanism that improves signal-to-noise ratio

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The absorptive termination structure performs preliminary absorption of optical energy before it can reflect from external surfaces and return to the fiber. This preemptive energy absorption prevents the formation of spurious reflection signals, addressing the interference problem at its source rather than attempting to filter or cancel the reflections after they occur

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution achieves a return loss of -70 dB or less and reduces cross-coupling to below -70 dB, even in small volume terminations, thereby improving the signal-to-noise ratio in optical fiber sensing applications.

Implementation Method 1

an absorptive material which absorbs light emitted from each of the one or more cores so that less than 3 parts per billion of the light is reflected back into the core

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

the absorptive material is thermally diffused to match the index of refraction of the fiber

Methodology Applied
Scientific EffectThermal diffusion: Diffusion

Implementation Method 3

the absorptive material is thermally diffused to match the index of refraction of the fiber

Methodology Applied
Scientific EffectThermal energy transfer: Conduction (thermal)

Data Source

PatentEP4040202B1Reducing reflection at termination of optical fiber in a small volume
Publication Date: 2025.05.14 INTUITIVE SURGICAL OPERATIONS INC
  • EP4040202B1 patent drawingFigure 1~3
  • EP4040202B1 patent drawingFigure 4~6
  • EP4040202B1 patent drawingFigure 7~8A

AI summary

A method and structure for terminating an optical fiber are disclosed that provide an optical fiber termination structure with a small volume and very low return loss, even when the termination is in close proximity to reflective surfaces. In one example embodiment, the optical fiber termination reduces reflections into the one or more cores to a return loss of -70 dB or less regardless of the presence of surfaces proximate the optical fiber termination. At the same time, a length of the optical fiber termination is less than 5 mm and a largest transverse dimension of the optical fiber termination is less than 325 um. The optical fiber termination is useful in fiber sensing applications in general and is particularly effective for terminating a multi-core fiber used in a distributed shape sensing application.