Fibre Binder Composition for Demolition Site Dust Control

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Solution Overview

Problem

Existing fibre binder compositions used to reduce airborne particles during building demolition, such as asbestos and mineral wool fibres, lose stickiness and evaporate over time, failing to effectively retain fibres and pose health risks to workers.

Innovation Solution

A fibre binder composition comprising 70-90% sticky and non-toxic substance, 1-10% surfactant, and 0.01-5% traceable dye, with 5-15% stickiness enhancing substances like Acetic acid ethenyl ester or polyvinyl pyrrolidone, applied via low-pressure spraying to create a diffusion-open, long-lasting, and traceable surface binding solution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If known wetting compositions are sprayed onto the building structure to bind fibres and dust, then the amount of airborne particles is reduced, but the composition loses stickiness and evaporates over time

Engineering Contradiction:
Improveeffectiveness of fibre bindingVSAvoidduration of stickiness
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The invention uses a composite liquid composition combining multiple substances: a sticky base substance (70-90 wt%), surfactant (1-10 wt%), and stickiness-enhancing substance (5-15 wt%). This composite formulation maintains stickiness over extended periods while preserving fibre binding effectiveness, resolving the contradiction between initial effectiveness and long-term durability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention modifies the physical and chemical parameters of the wetting composition by adjusting the concentration and type of sticky substances and stickiness-enhancing agents. This parameter optimization ensures the composition maintains adequate stickiness and binding capacity over time, preventing evaporation-related degradation while sustaining fibre retention.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If known wetting compositions are applied to bind fibres, then airborne dust and fibres are reduced, but the composition cannot be easily identified to what extent it is present on the building structure

Engineering Contradiction:
Improveeffectiveness of fibre bindingVSAvoiddetectability of composition application
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The invention incorporates a traceable dye element substance (0.01-5 wt%) that provides visual identification of the composition's presence and penetration depth on the building structure. This allows workers to easily detect and measure the extent of application, ensuring adequate coverage while maintaining fibre binding effectiveness.

Inventive Principle:
Principle #32Color changes

3Reliability

If the wetting composition is applied to bind fibres and dust, then particle retention is improved, but the liquid may evaporate over time reducing its effectiveness

Engineering Contradiction:
Improveparticle retention capabilityVSAvoidevaporation of liquid
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The invention formulates a composition with optimized sticky substance content (70-90 wt%) and stickiness-enhancing additives that maintains continuous particle retention capability over extended periods. This continuous effective action prevents the liquid from evaporating completely while sustaining fibre and dust binding throughout the construction site's operational duration.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition significantly reduces airborne fibre concentrations by up to 97% and maintains stickiness for an extended period, ensuring worker safety and site security during and after demolition, with the traceable dye allowing visual confirmation of application and expiration.

Implementation Method 1

a portion of surfactant for facilitating easy mixing with water

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 2

a portion of sticky and mixable, non-toxic substance... a portion of a stickiness enhancing substance... retains lose fibres and other dust particles

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 3

The composition when applied is diffusion open so that moisture in the building structure can escape

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20240199933A1A fibre binder composition for retaining fibres and other particles on a building site
Publication Date: 2024.06.20 ADMANSTARS BV
  • US20240199933A1 patent drawing
  • US20240199933A1 patent drawing

AI summary

A composition is for retaining fibres and other particles on a building site to reduce the amount of airborne particles, such as asbestos or mineral wool fibres generated during demolition of a building structure. The composition includes a portion of sticky and mixable, non-toxic substance in the range of 70-90 wt-%, a portion of surfactant for facilitating easy mixing with water, preferably in the range of 1-10 wt-%, a traceable dye element substance, preferably in the portion of 0.01-5 wt-%, and the composition further includes a portion of a stickiness enhancing substance, preferably in the range of 5-15 wt-%.