Reducing Fibre Optic Tube Connector With Air-Gap Impact Isolation

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Solution Overview

Problem

Existing fibre optic cable tube connectors lack sufficient impact resistance and are prone to radial load transmission, which can lead to damage and leakage under impact.

Innovation Solution

The reducing fibre optic cable tube connector features first and second air gaps spaced axially by less than 1 mm, providing enhanced impact protection by limiting radial load transmission and incorporating an annular flange for a well-defined end stop and guide surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the connector uses a solid continuous structure to support inner sleeves, then structural strength is improved, but radial load transmission to fibre optic cable tubes increases

Engineering Contradiction:
Improvestructural strengthVSAvoidradial load transmission
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The continuous support structure is segmented into discrete support elements arranged in a circular pattern. These segmented supports provide structural strength while creating air gaps that interrupt radial load transmission paths to the fibre optic cable tubes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support structure transitions from a continuous uniform structure to a localized discrete pattern of support elements. Each support element is positioned to provide local structural reinforcement while the spaces between them locally interrupt load transmission paths, achieving different functional qualities in different spatial regions.

Inventive Principle:
Principle #3Local quality

2Strength

If the connector body is made opaque for durability, then impact resistance is improved, but visibility of internal components is reduced

Engineering Contradiction:
Improveimpact resistanceVSAvoidvisibility
Core Design Contradiction:
StrengthVSIllumination intensity

Solution Approach 1:

The connector body material properties vary spatially: the main body structure uses opaque or translucent material for impact resistance, while specific regions (walls and surfaces) are made transparent or translucent to allow visibility of internal components and fibre optic cables.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If the material between air gaps is made thick to prevent shear, then structural integrity is improved, but impact protection is reduced

Engineering Contradiction:
Improvestructural integrityVSAvoidimpact transmission
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The material thickness is localized to specific regions: thin sacrificial material (0.5-2mm) is used between air gaps to allow shear and dissipate impact energy, while thicker material is used in regions requiring structural integrity and load bearing.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12298584B2Reducing fibre optic cable tube connector
Publication Date: 2025.05.13 RELIANCE WORLDWIDE CORP (UK) LTD
  • US12298584B2 patent drawing
  • US12298584B2 patent drawing
  • US12298584B2 patent drawing

AI summary

A reducing fibre optic cable tube connector with a plastic body having a connector at either end for connection to a respective tube. The body has a wide portion terminating at a wide end and a narrow portion terminating at a narrow end to receive tubes of a different diameters. The two portions meet at a central region of the body. Each portion includes an annular inner sleeve extending from the central region and spaced from an inner wall of the outer body to define an air gap. At the central region the annular sleeves extend toward one another so the first and second air gaps are axially spaced by less than 1 mm.