Fibre Quantification in Water-Debris Mixtures via Chemical Digestion

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Solution Overview

Problem

Current methods for quantifying fibre content in water-debris mixtures, particularly in nuclear power plant settings, face challenges in accurately measuring low fibre concentrations due to interference from particulates and the impracticality of existing techniques for long-term ECC operation, leading to conservative and potentially overly penalizing strainer design qualifications.

Innovation Solution

A method involving chemical digestion and Inductively Coupled Plasma - Atomic Emission Spectrometry (ICP-AES) analysis, which includes filtering with ashless filters, thermal decomposition, digestion with hydrofluoric acid, and elemental analysis of fibre samples to estimate fibre content, using walnut shell as a surrogate for particulates, allowing for more accurate determination of fibre weight even at low concentrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the weighing technique is used to quantify fibre bypass, then the method is simple and practical for short-term high-fibre-concentration flow, but it becomes impractical for long-term ECC operation when fibre concentration is low

Engineering Contradiction:
Improvepracticality of quantification methodVSAvoidability to detect low fibre concentration
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary substance (burnable particulate material mixed with the fibre sample) that transforms the measurement problem. Bycombining the hard-to-detect fibres with a known amount of burnable particulates and then burning the mixture, the fibres are converted into a detectable ash residue. This intermediary transformation enables precise measurement of low fibre concentrations that would be undetectable by direct weighing methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If downstream filter technique is used to capture all fibres, then the total weight of captured fibres is more accurate, but the filter may get plugged by particulates

Engineering Contradiction:
Improveaccuracy of total fibre weightVSAvoidoperability of filter system
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent extracts the fibres from the complex water-debris mixture by using a filter that captures only the fibre-burnable particulate mixture while allowing water and fine particulates to pass through. The captured mixture is then processed separately through burning and weighing, effectively separating the measurement task from the problematic plugging issue by taking out the fibres for dedicated analysis.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If conservative fibre bypass limits are applied to strainer design, then safety margins are ensured, but the design may be overly penalized and not optimized

Engineering Contradiction:
Improvesafety margin for fibre bypassVSAvoidstrainer design optimization
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/physical weighing approach with a chemical transformation approach (burning the fibre-particulate mixture to convert fibres to ash). This substitution allows for more sensitive and accurate detection of fibre content, providing reliable data that can optimize strainer design without excessive conservatism by accurately measuring actual fibre bypass rather than using safety margins.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a more realistic and accurate measurement of fibre bypass, reducing conservatism in strainer design assessments and ensuring compliance with fibre bypass limits, while being applicable to a wide range of industries and scientific activities.

Implementation Method 1

filtering the sample of the water, particulate and fibre mixture to produce a particulate and fibre mixture

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

burning the particulate and fibre mixture to produce a fibre sample

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Implementation Method 3

digestion with hydrofluoric acid

Methodology Applied
Scientific EffectChemical digestion:

Implementation Method 4

Inductively Coupled Plasma - Atomic Emission Spectrometry (ICP-AES) analysis

Methodology Applied
Scientific EffectAtomic emission spectrometry:

Data Source

PatentEP3158313B1Method of quantifying the amount of fibre in a water, particulate and fibre mixture
Publication Date: 2021.10.27 ATOMIC ENERGY OF CANADA LIMITED
  • EP3158313B1 patent drawingFigure 1
  • EP3158313B1 patent drawingFigure 2
  • EP3158313B1 patent drawingFigure 3

AI summary

With a water, particulate and fibre mixture, a method of quantifying fibre content may include providing a sample of the mixture, filtering the sample to produce a particulate and fibre mixture, burning the particulate and fibre mixture to produce a fibre sample, and dissolving the fibre sample to produce a fibre solution. The fibre solution may be analyzed to determine an elemental content of the fibre solution. The elemental content may be compared to a known elemental content to estimate the fibre content.