Fibrous Carbon Nanostructure Dispersion Liquid Low Tap Density

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Solution Overview

Problem

Existing fibrous carbon nanostructure dispersion liquids suffer from poor dispersibility and aggregation issues due to high tap density, leading to inadequate electrical conductivity and strength in formed carbon films.

Innovation Solution

A dispersion liquid with fibrous carbon nanostructures having a tap density of 0.024 g/cm3 or less, without dispersants, and containing specific characteristics such as low metal impurities and particle sizes, is developed to enhance dispersibility and film quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fibrous carbon nanostructures with high purity are used, then electrical conductivity is improved, but dispersibility deteriorates due to aggregation

Engineering Contradiction:
Improveelectrical conductivityVSAvoiddispersibility
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the physical parameter of tap density to control aggregation behavior. By selecting fibrous carbon nanostructures with tap density of 0.024 g/cm³ or less, the patent achieves a balance between maintaining electrical conductivity and preventing aggregation-induced dispersibility deterioration, without requiring dispersants that would compromise purity.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If dispersants are added to improve dispersibility, then dispersibility is improved, but purity deteriorates due to impurity introduction

Engineering Contradiction:
ImprovedispersibilityVSAvoidpurity
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent extracts and eliminates dispersants from the system by selecting fibrous carbon nanostructures with specifically low tap density (0.024 g/cm³ or less). This intrinsic property modification allows the nanostructures to disperse naturally without external dispersant additives, thereby maintaining high purity while achieving excellent dispersibility.

Inventive Principle:
Principle #2Taking out (Extraction)

3Manufacturing precision

If aggregation is facilitated through pretreatment, then purity is improved, but dispersibility deteriorates

Engineering Contradiction:
ImprovepurityVSAvoiddispersibility
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

Instead of facilitating aggregation through pretreatment and then redispersing, the patent inverts the approach by selecting fibrous carbon nanostructures with inherently low tap density that resist aggregation from the outset. This reversal eliminates the need for pretreatment that would otherwise compromise dispersibility while maintaining high purity.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS10995223B2Fibrous carbon nanostructure dispersion liquid
Publication Date: 2021.05.04 ZEON CORP

AI summary

A fibrous carbon nanostructure dispersion liquid having excellent dispersibility of fibrous carbon nanostructures is provided. A fibrous carbon nanostructure dispersion liquid comprises: fibrous carbon nanostructures with a tap density of 0.024 g/cm3 or less; and a solvent.