Fibrous Lighting Fixture Surface for Light Diffusion Effects
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional formed lighting fixtures lack added dimensions on their outer surface, which limits light refraction and decorative options, failing to enhance their appearance and functionality.
Innovation Solution
Incorporating a fibrous layer extending from the outer surface of the lighting fixture, which can be electrostatically flocked to create a textured, colored, or fur-like appearance and diffuse light, enhancing both the decorative and functional aspects, especially visible at night.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If a flat cover material layer is used, then the structure is simple and easy to manufacture, but light refraction and decorative options are limited
Solution Approach 1:
The patent transitions from a flat two-dimensional cover material layer to a three-dimensional fibrous layer with depth and volume. The fibrous layer extends outward from the outer surface of the lighting fixture, creating added dimensions that enable enhanced light refraction, diffusion, and decorative effects while maintaining manufacturing feasibility through electrostatic flocking processes.
2Adaptability or versatility
If a fibrous layer is added to extend from the outer surface, then light diffusion and decorative appearance are enhanced, but the structure becomes more complex
Solution Approach 1:
The patent replaces traditional mechanical attachment methods (such as gluing, stitching, or fastening fibrous material to the cover layer) with electrostatic flocking technology. This electrostatic field-based process automatically embeds the fibrous layer into the cover material, significantly reducing structural complexity and manual assembly steps while achieving secure attachment and uniform distribution of fibers.
3Ease of manufacture
If electrostatic flocking is used to apply the fibrous layer, then the application process is simplified and coverage is improved, but specialized equipment is required
Solution Approach 1:
The electrostatic flocking system integrates multiple functions into a single automated process: it simultaneously applies adhesive, generates electrostatic field, deposits and orients fibrous material, and secures the layer all in one operation. This multi-functional approach consolidates what would otherwise require separate manufacturing steps into a single versatile process, improving overall manufacturing efficiency despite the specialized equipment needed.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The fibrous layer provides a dazzling effect, a glowing appearance, and increased weather durability, while offering rich colors, iridescence, and other special effects, thereby enriching the visual appeal and functionality of the lighting fixture.
Implementation Method 1
the fibrous layer is configured to provide certain functional and decorative characteristics to the formed lighting fixture, such as providing a textured, colored, or fur-like appearance, or light-diffusion
Implementation Method 2
the plurality of fibers are electrostatically flocked to the outer surface of the formed lighting fixture
Implementation Method 3
the cover material 3 is a transparent refracting material that refracts the light emanating from the light source 2
Data Source
AI summary
An improved formed lighting fixture having a frame, a light source, a cover layer coupled to the frame, and a fibrous layer coupled to the cover layer, in which the frame is formed by gathering a plurality of rods and profiled in a specific contour, the light source is configured to provide light from inside the frame and out through the cover layer onto the fibrous layer. The fibrous layer is configured to provide decorative and functional aspects to the lighting fixture, including, in some embodiments, a contoured or fur-like appearance, or where the fibrous layer has light-diffusive properties, a dazzling glow effect when light from the light source is diffused.