Dryness Determination in Fibrous Web Production
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Solution Overview
Problem
The determination of dryness in fibrous webs before the Yankee cylinder is complicated, requiring time-consuming laboratory samples and posing safety risks for personnel, making real-time control and regulation of the drying process challenging and costly.
Innovation Solution
A method using measured values of solids and water at the reel-up and water evaporated in dryer hoods to determine dryness, allowing for online monitoring and indirect control of the drying process, including temperature regulation of dryer hoods and fabric conditioning based on dryness levels.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If laboratory sampling is used to determine dryness, then measurement precision is improved, but loss of time and productivity deteriorate
Solution Approach 1:
The patent replaces mechanical/physical laboratory drying methods with a calculation-based system using measured variables (water amount, solids amount, evaporated water) to determine dryness. This substitution eliminates the time-consuming physical drying process while maintaining measurement accuracy through mathematical relationships.
Solution Approach 2:
The patent introduces intermediate measured variables (water amount at reel-up, solids amount at reel-up, evaporated water in dryer hood) as mediators to calculate dryness indirectly. This intermediary approach allows real-time determination without direct physical sampling and drying, resolving the time contradiction.
2Measurement precision
If sampling is taken before the Yankee cylinder, then measurement precision is improved, but object-affected harmful factors and safety risks worsen
Solution Approach 1:
The patent performs preliminary measurement of water and solids amounts at the reel-up position before the web enters the dangerous Yankee cylinder region. This preliminary action allows dryness calculation without physical contact with the hazardous area, eliminating damage risks while maintaining measurement capability.
Solution Approach 2:
The patent uses the reel-up position as an intermediary measurement point, located safely away from the Yankee cylinder and felt. Measurements taken at this intermediate location avoid direct contact with vulnerable components, preventing damage while providing sufficient data for dryness determination.
3Productivity
If real-time control is implemented, then productivity is improved, but device complexity worsens
Solution Approach 1:
The patent implements feedback control by continuously measuring water amount, solids amount, and evaporated water, then calculating dryness in real-time to regulate the drying process. This feedback mechanism enables automatic adjustment without complex intervention systems, achieving real-time control through straightforward measurement and calculation loops.
Solution Approach 2:
The system performs self-service by automatically calculating dryness from measured variables and using this information for self-regulation of the drying process. This self-service capability achieves real-time control without requiring complex external control systems or manual intervention.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables safer, more efficient, and cost-effective real-time control of the drying process, reducing the need for hazardous sampling and optimizing web drying and fabric conditioning without significant outlay.
Implementation Method 1
the amount of water which is evaporated in the dryer hood or hoods
Data Source
AI summary
A method for determining the dryness of a fibrous web, in particular a tissue web, during the production of the fibrous web, is carried out in a machine including a drying cylinder, in particular a Yankee cylinder, to which at least one, preferably two, dryer hoods are assigned, and a reel-up for winding up the fibrous web. The determination of the dryness of the fibrous web is carried out before the drying cylinder on the basis of measured values which describe the following variables: the amount of solids in the fiber web at the reel-up, the amount of water in the fiber web at the reel-up, and the amount of water which is evaporated in the dryer hood or hoods. A method for controlling or regulating a machine for producing a fibrous web, a computer program and computer program product are also provided.
