Generator Field Coil De-energization Circuit

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Solution Overview

Problem

Existing generator control circuits are inefficient in quickly and reliably de-energizing field coils during load dumps, leading to prolonged surge voltages that can damage electrical components.

Innovation Solution

A driver circuit with two half bridges and controllable semiconductor switches, along with diodes, is used to manage current flow through the field coil, allowing for rapid de-energization by applying a counter voltage higher than the system voltage during load dumps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If expensive power zener diodes are used to de-energize the field coil, then surge voltage protection is improved, but device cost and complexity increase

Engineering Contradiction:
Improvesurge voltage protectionVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The circuit is divided into two half-bridge circuits, each with controllable semiconductor switches (MOSFETs or IGBTs) that can independently control current flow through the field coil. This segmentation allows precise control of the de-energization process without requiring expensive protective components like power zener diodes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the voltage parameter applied to the field coil during de-energization by utilizing the second battery's higher voltage potential. This parameter change enables faster collapse of magnetic flux and more effective surge voltage suppression through controlled reverse current flow.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If traditional de-energization circuits are used, then circuit simplicity is maintained, but magnetic energy dissipation time increases

Engineering Contradiction:
Improvecircuit simplicityVSAvoidmagnetic energy dissipation time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The second battery is pre-charged to a higher voltage potential during normal operation, preparing the energy storage system in advance. When de-energization is required, this pre-stored energy is immediately available to drive reverse current through the field coil, enabling rapid magnetic energy dissipation without adding complex active switching circuits.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The circuit enables periodic reversal of current direction through the field coil by alternately activating switches in different half-bridges. This periodic action accelerates magnetic energy dissipation by repeatedly collapsing and reversing the magnetic flux, reducing the overall de-energization time.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the magnetic energy stored in the field coil more quickly than traditional methods, minimizing surge voltage duration and amplitude, thus protecting generator components.

Implementation Method 1

During normal operation, current is supplied to the field coil thus generating a desired magnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A driver circuit with two half bridges and controllable semiconductor switches, along with diodes, is used to manage current flow through the field coil, allowing for rapid de-energization by applying a counter voltage higher than the system voltage during load dumps

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8749206B2Circuit and method for de-energizing a field coil
Publication Date: 2014.06.10 INFINEON TECHNOLOGIES AG
  • US8749206B2 patent drawing
  • US8749206B2 patent drawing
  • US8749206B2 patent drawing

AI summary

A circuit includes a first half bridge including a first controllable semiconductor switch and a first diode. The first controllable semiconductor switch is coupled between a first constant supply potential and a center tap of the first half bridge. The first diode is coupled between the center tap and a constant reference potential. A second half bridge includes a second diode and a second controllable semiconductor switch. The second diode is coupled between a second constant potential higher than the first potential and a center tap of the second half bridge. The second controllable semiconductor switch is coupled between the center tap and the constant reference potential. Driver circuitry controls the conducting state of the first and the second semiconductor switch thus controlling the current flow through a field connectable between the center taps.