Multi-Aperture Field Curvature Correction for Charged Particle Beamlets

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Solution Overview

Problem

Charged particle beam devices, such as scanning electron microscopes, face challenges in achieving high throughput and reducing aberrations, particularly field curvature, when operating in multiple working modes.

Innovation Solution

A charged particle beam device is designed with a beam source, an aperture device creating multiple beamlets, and a field curvature corrector. The field curvature corrector includes multi-aperture electrodes with adjustable electrical potentials to compensate for field curvature in different working modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple beamlets are used to increase throughput, then productivity is improved, but field curvature aberration worsens

Engineering Contradiction:
ImprovethroughputVSAvoidfield curvature aberration
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent divides the single electron beam into multiple beamlets using an aperture device with multiple openings. Each beamlet can be independently focused and controlled, allowing parallel processing of different regions of the specimen, thereby increasing throughput while enabling individual aberration correction for each beamlet

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different focusing conditions and correction parameters to different beamlets based on their specific positions and aberration characteristics. Each beamlet receives tailored field curvature correction through dedicated corrector electrodes, ensuring optimal image quality for each beam while maintaining high throughput through parallel operation

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If field curvature correction is applied to multiple beamlets, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvefield curvature correctionVSAvoidcorrector structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple field curvature corrector electrodes into a single integrated corrector structure that can simultaneously correct aberrations for multiple beamlets. The corrector electrodes are positioned and configured to generate electric fields that affect multiple beamlets in parallel, reducing the number of separate correction devices needed while maintaining effective aberration correction across all beamlets

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high throughput and improved inspection accuracy by effectively compensating for field curvature across various working modes, maintaining sharp images and consistent beam performance.

Implementation Method 1

a first multi-aperture electrode with a first plurality of openings for the plurality of beamlets, a second multi-aperture electrode with a second plurality of openings for the plurality of beamlets

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 2

The field curvature corrector includes a first multi-aperture electrode with a first plurality of openings providing a varying focal length on the plurality of beamlets

Methodology Applied
Scientific EffectElectrostatic lens: Electrostatic Lens

Data Source

PatentEP3867941B1Field curvature corrector, charged particle beam device with this corrector, and methods of operating the charged particle beam device
Publication Date: 2025.01.29 ICT INTEGRATED CIRCUIT TESTING GESELLSCHAFT FUER HALBLEITERPRUEFTECHNIK GMBH
  • EP3867941B1 patent drawingFigure 1A~1B
  • EP3867941B1 patent drawingFigure 2~3
  • EP3867941B1 patent drawingFigure 4A~4B

AI summary

A charged particle beam device (100) is described, which includes: a beam source (105) configured to generate a charged particle beam (101) propagating along an optical axis (A); an aperture device (110) with a plurality of apertures configured to create a plurality of beamlets (102) from the charged particle beam; and a field curvature corrector (120). The field curvature corrector (120) includes: a first multi-aperture electrode (121) with a first plurality of openings having diameters that vary as a function of a distance from the optical axis (A); a second multi-aperture electrode (122) with a second plurality of openings; and an adjustment device (132) configured to adjust at least one of a first electrical potential (U1) of the first multi-aperture electrode (121) and a second electrical potential (U2) of the second multi-aperture electrode (122). Further, a field curvature corrector (120) and methods of operating a charged particle beam device are described.