Field Device Backup Module Using Cloud Wireless Transfer

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Solution Overview

Problem

Current methods for backing up and restoring data in field devices in process and factory automation are cumbersome, time-consuming, and require on-site preparation and specialized equipment, especially in potentially explosive environments.

Innovation Solution

A pluggable or connectable module with integrated wireless technology that allows for automated backup and restore functions using a cloud-based system, utilizing radio communication to transfer data between field devices and a web server, eliminating the need for on-site equipment and specialized knowledge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wired field devices are used with traditional backup methods, then data can be backed up, but the process is cumbersome and time-consuming requiring on-site equipment and specialized knowledge

Engineering Contradiction:
Improvedata backup reliabilityVSAvoidbackup operation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces an on-device backup module as an intermediary component that enables automated cloud backup without requiring external operating devices. This module acts as a mediator between the field device data and the cloud server, eliminating the need for laptops or specialized equipment to be physically present at the backup location.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The backup system implements self-service functionality by integrating the backup module directly into the field device. The device automatically performs backup operations through pre-configured cloud connectivity, eliminating the need for operator intervention, equipment transport, or specialized knowledge to execute backups.

Inventive Principle:
Principle #25Self-service

2Reliability

If on-site backup equipment is used, then data backup can be performed, but additional equipment and specialized knowledge are required

Engineering Contradiction:
Improvedata backup capabilityVSAvoidbackup system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the backup functionality directly into the field device by integrating a backup module that combines local data storage, processing capabilities, and cloud communication interfaces. This consolidation eliminates the need for separate backup equipment and reduces overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The backup module is designed with multi-functionality, serving as both a local data repository and a cloud communication interface. It handles multiple tasks including data buffering, protocol conversion, and wireless communication, replacing what would traditionally require multiple specialized devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If traditional backup methods are used, then data can be stored locally, but centralized storage and future-proof compatibility are not achieved

Engineering Contradiction:
Improvedata storage securityVSAvoidinfrastructure compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent transitions data storage from a single local dimension to a multi-dimensional architecture by implementing both local buffering and cloud-based centralized storage. This dimensional expansion ensures data security through redundancy while providing adaptability to evolving cloud infrastructures and communication protocols.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP4283416B1Bakckup of data in field devices using a supplementary module
Publication Date: 2025.07.09 VEGA GRIESHABER GMBH & CO
  • EP4283416B1 patent drawingFigure 1~2
  • EP4283416B1 patent drawingFigure 3~5
  • EP4283416B1 patent drawingFigure 6~8

AI summary

The present invention relates to an add-on module (100) for data backup for a field device, wherein the add-on module comprises: a coupling device (10) configured to couple the add-on module to the field device; a data interface device (20) configured to provide a first data transmission connection between the field device and the add-on module and a second data transmission connection between the add-on module and a cloud-based system; and a backup device (30) configured to store the backup data for data backup for a field device on the cloud-based system using the first data transmission connection and the second data transmission connection.