Field Device Display for Voltage Reduction Diagnostics

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Solution Overview

Problem

Field devices in automation technology face challenges in diagnosing voltage supply issues, as fluctuations can lead to system shutdowns or 'frozen' displays, making it difficult for users to detect the cause of malfunctions, especially when voltage reductions are misinterpreted, resulting in undetected errors and lack of diagnostic opportunities.

Innovation Solution

A measuring system with a display apparatus that monitors voltage inputs and executes a service program to shut down the field device, displaying diagnostic reports to indicate voltage reductions, and optionally outputs error signals, allowing users to recognize and address voltage supply issues directly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the system shuts down immediately upon detecting voltage reduction, then the system protects itself from damage, but the user cannot diagnose whether the voltage reduction was real or false

Engineering Contradiction:
Improvesystem protectionVSAvoiddiagnostic information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The system performs preliminary actions by saving data to non-volatile memory and displaying diagnostic information before the actual shutdown occurs. This allows the system to protect itself while preserving diagnostic capability, resolving the contradiction between system protection and diagnostic information retention.

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If the display shows the last content after voltage loss, then energy consumption is minimized, but the user cannot detect malfunctions

Engineering Contradiction:
Improveenergy consumptionVSAvoidmalfunction detection
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The system displays diagnostic information about the voltage reduction event before shutting down, ensuring that users can detect malfunctions while minimizing energy consumption by avoiding prolonged display operation after the event.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the system performs shutdown steps including saving data and deactivating energy buffer, then data security is improved, but the time available to display diagnostic information is reduced

Engineering Contradiction:
Improvedata securityVSAvoiddisplay time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs data saving and diagnostic display as preliminary actions before deactivating the energy buffer. This sequencing ensures both data security and adequate display time for diagnostic information, resolving the time conflict.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses periodic or timed operation for the display, showing diagnostic information for a sufficient duration before shutdown, balancing data security requirements with the need to provide users adequate time to observe diagnostic messages.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS9502887B2Measuring system having at least one field device with at least one display apparatus as well as method for operating same
Publication Date: 2016.11.22 ENDRESS HAUSER CONDUCTA GESELLSCHAFT FUER MESS UND REGELTECHNIK MBH CO KG
  • US9502887B2 patent drawing
  • US9502887B2 patent drawing

AI summary

A measuring system having at least one field device with at least one display apparatus, wherein the display apparatus is embodied for displaying data, information and diagnostic reports of the field device, wherein the field device is supplied with voltage via a voltage input. A monitoring system is provided, which monitors the voltage at the voltage input and recognizes a voltage reduction, and the field device is embodied to execute a service program, which performs steps to shut down the field device in the case of a detected voltage reduction, characterized in that the service program is embodied, in the case of a detected voltage reduction, to show on the display apparatus a diagnostic report, which describes the state of the field device. The invention relates further to a method for operating the measuring system.