Field Device Function Expansion via Configuration Device Activation

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Solution Overview

Problem

The existing methods for expanding the functionality of field devices in process automation technology are prone to errors and lack traceability, requiring manual and cumbersome processes involving direct user interaction with manufacturers for activation codes.

Innovation Solution

A method utilizing a configuration device to read and transmit order codes from field devices to a central station for activating additional functionalities, creating a closed information chain that reduces errors and simplifies the upgrade process, allowing users to upgrade devices without new firmware installations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual methods are used to read identification data and contact the manufacturer for activation codes, then the functionality can be expanded, but the process becomes complex and error-prone

Engineering Contradiction:
Improvefunctionality expansionVSAvoidprocess complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The configuration device serves as an intermediary between the field device and the central station. It automatically reads identification data from the field device, transmits it to the central station, receives activation codes, and writes them back to the field device. This automated intermediary process eliminates the need for manual data reading, manufacturer contact, and code entry, thereby reducing process complexity while maintaining functionality expansion capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If manual methods are used for functionality expansion, then activation codes can be obtained, but traceability is lost and errors increase

Engineering Contradiction:
Improvefunctionality expansionVSAvoidtraceability and error reduction
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system implements automated feedback loops where the configuration device reads identification data from the field device, transmits it to the central station, receives activation codes, and writes them back. This closed-loop automated process ensures traceability by automatically recording and transmitting all relevant data, eliminating manual transcription errors and providing a complete audit trail from field device to central station and back.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If manual processes are used to order and receive activation codes, then functionality can be upgraded, but the process requires extensive manual intervention

Engineering Contradiction:
Improvefunctionality upgradeVSAvoiduser effort
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The configuration device performs self-service by automatically reading identification data from the field device, formulating the request, transmitting it to the central station, receiving the activation code, and writing it back to the field device without requiring user intervention for each step. The user simply initiates the process and the system handles all subsequent manual tasks automatically, significantly reducing user effort while enabling functionality upgrades.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11442741B2Method for expanding a functionality of a field device
Publication Date: 2022.09.13 ENDRESS HAUSER CONDUCTA GMBH CO KG
  • US11442741B2 patent drawing
  • US11442741B2 patent drawing
  • US11442741B2 patent drawing

AI summary

The present disclosure relates to a method for expanding a functionality of a field device for process automation technology in a system using a configuration device, comprising the steps of: establishing a connection from the configuration device to the field device; reading out an order code using the configuration device, wherein the order code represents the current functionalities of the field device; displaying the functionality of the field device on the configuration device; selecting additional, alternative, or lessened functionality of the field device using the configuration device; establishing a connection to a central station; sending information about the additional, alternative, or lessened functionality of the field device to the central station; sending an activation code to activate the additional, alternative, or lessened functionality from the central station; and sending the activation code from the configuration device to the field device and activating the additional, alternative, or lessened functionality of the field device.