Field Device Display OCR for Detailed Error Information

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Solution Overview

Problem

Conventional field devices have limited display capabilities, making it difficult for users to obtain detailed information about errors, as they often display information as codes that require manual reference to instruction manuals.

Innovation Solution

An apparatus and method that acquires images of field device displays, extracts relevant information using OCR and image analysis, and outputs associated detailed information, including error types, handling methods, and inquiry destinations, enhancing display capabilities without modifying the device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If display capability is limited to save power and miniaturize the device, then power consumption is reduced and device size is minimized, but detailed information cannot be obtained

Engineering Contradiction:
Improvepower consumptionVSAvoiddetailed information
Core Design Contradiction:
Use of energy by moving objectVSLoss of information

Solution Approach 1:

The patent introduces an external terminal device (smartphone, tablet, or PC) as an intermediary to display detailed information. The field device's display section shows only error codes, while the terminal device receives images of the display and presents the corresponding detailed error information, handling methods, and inquiry destinations from a database, thus resolving the contradiction between limited display capability and information completeness.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If display capability is limited, then device complexity is reduced, but information accessibility deteriorates

Engineering Contradiction:
Improvedisplay capabilityVSAvoidinformation accessibility
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The terminal device serves as an intermediary that enhances information accessibility without increasing the field device's complexity. The field device simply captures an image of its display and transmits it to the terminal, which then retrieves and presents detailed information from the database, making error information easily accessible to users.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system creates a digital copy of the display information by photographing the display section and transmitting the image data to the terminal device. This copy is then used to retrieve corresponding detailed information from the database, allowing users to access comprehensive error information without requiring the field device itself to display all details.

Inventive Principle:
Principle #26Copying

3Device complexity

If error information is displayed as codes only, then display content is simplified, but user understanding becomes difficult

Engineering Contradiction:
Improvedisplay contentVSAvoiderror understanding
Core Design Contradiction:
Device complexityVSDifficulty of detecting and measuring

Solution Approach 1:

The terminal device acts as an intermediary that translates simplified error codes into detailed, user-friendly information. When the field device displays only error codes on its limited display, the terminal device receives the display image, queries the database for corresponding detailed information, and presents comprehensive error descriptions, handling methods, and contact information to the user.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11093779B2Apparatus, method and recording medium
Publication Date: 2021.08.17 YOKOGAWA ELECTRIC CORP
  • US11093779B2 patent drawing
  • US11093779B2 patent drawing
  • US11093779B2 patent drawing

AI summary

An apparatus is provided to solve an issue that detailed information cannot be obtained in some cases because displayed contents is insufficient due to device constraints, the apparatus including an image acquiring section that acquires an image, an extracting section that extracts display information indicated on a device shown in the image, an information-for-identification acquiring section that acquires information for identification for identifying a product of the device and an output section that outputs associated information associated with the information for identification and the display information.