Field Network Node Address Retrieval for Low-Memory Masters

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In industrial control systems, the limited storage capacity of master devices restricts their ability to manage and update network settings for slave devices, particularly when prior information is lacking, limiting the provision of various functions and settings.

Innovation Solution

The control system includes a storage unit in each slave device with a unique node address and format information, allowing the master device to access and acquire this information through an information providing part, which can search and provide the necessary storage region details, even when the master device has limited resources, using a support apparatus or machine management server.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the master device stores prior information about slave devices, then the master device can manage network settings efficiently, but the storage capacity of the master device is limited

Engineering Contradiction:
Improvenetwork settings management efficiencyVSAvoidstorage capacity
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent extracts the storage burden from the master device by implementing a distributed storage architecture where slave device information (node addresses, format information) is stored in the slave devices themselves rather than being centralized in the master device's limited storage. This allows the master device to manage network settings efficiently without being constrained by its storage capacity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an information providing part as an intermediary component that retrieves slave device information from slave devices upon request and provides it to the master device. This intermediary layer enables the master device to access necessary information without needing to store it permanently, resolving the contradiction between management efficiency and storage limitations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the master device has limited storage capacity, then various functions including setting functions cannot be provided, but increasing storage capacity increases device complexity and cost

Engineering Contradiction:
Improvefunctionality provision capabilityVSAvoidmaster device complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a self-service mechanism where slave devices store and manage their own information (node addresses, format information) and can provide this information to the master device when requested. This eliminates the need for the master device to pre-store information about all possible slave devices, enabling various functions without increasing master device complexity or storage requirements.

Inventive Principle:
Principle #25Self-service

3Speed

If node addresses are stored in fixed positions in slave devices, then data transmission is efficient, but different models of slave devices have different storage structures

Engineering Contradiction:
Improvedata transmission speedVSAvoidcompatibility with different slave device models
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamic information retrieval mechanism where the information providing part queries slave devices to determine the actual storage positions of node addresses and format information based on the specific slave device model. This dynamic approach allows efficient data transmission by accessing information at the correct positions while maintaining compatibility with different slave device models that have varying storage structures.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3780505B1Control system and control method
Publication Date: 2024.10.30 OMRON CORP
  • EP3780505B1 patent drawingFigure 1
  • EP3780505B1 patent drawingFigure 2
  • EP3780505B1 patent drawingFigure 3

AI summary

A control system includes a master device and one or a plurality of slave devices connected to the master device via a field network. In a storage unit of each slave device, a node address is arranged in a unique region for each model of the slave devices. The control system further includes an information providing part which provides, in any slave device, information for specifying the region in which the node address is stored in the storage unit to the master device.