Field Parameter Change Detection for Remote Device Management

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In facilities like plants, there is a challenge in accurately sharing information about changes in setting parameter values of field devices installed in remote locations with management teams due to communication gaps between on-site workers and managers.

Innovation Solution

A change detection apparatus that acquires setting parameter values at predetermined intervals, detects changes, and outputs information to a maintenance and management system, which includes a device registry for storing unique device information and setting parameter values, ensuring accurate sharing of change information across the system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If field devices are installed at remote sites, then device deployment flexibility is improved, but information sharing between on-site workers and managers deteriorates

Engineering Contradiction:
Improvedevice deployment flexibilityVSAvoidchange information sharing
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The system establishes a feedback loop where the change detection apparatus continuously monitors field device parameters and automatically transmits change information to the maintenance and management apparatus, ensuring managers receive real-time updates without manual intervention from on-site workers

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The change detection apparatus serves as an intermediary device deployed at remote sites that automatically captures parameter changes and relays this information to managers, eliminating the communication gap between on-site workers and management without requiring direct human interaction

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If all setting parameters are monitored, then detection completeness is improved, but system complexity and data processing burden increase

Engineering Contradiction:
Improvedetection completenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system applies different monitoring characteristics to different parameters by allowing customization of detection targets, enabling users to specify which parameters require monitoring based on their importance and change frequency, thus reducing unnecessary data processing while maintaining detection completeness for critical parameters

Inventive Principle:
Principle #3Local quality

3Measurement precision

If parameter acquisition frequency is increased, then change detection accuracy is improved, but communication load and energy consumption increase

Engineering Contradiction:
Improvechange detection accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The parameter acquiring section acquires setting parameter values at predetermined time intervals rather than continuously, balancing change detection accuracy with reduced communication load and energy consumption by only transmitting data when changes occur between acquisition intervals

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11023451B2Change detection apparatus, maintenance and management system, change detection method, program, and recording medium
Publication Date: 2021.06.01 YOKOGAWA ELECTRIC CORP
  • US11023451B2 patent drawing
  • US11023451B2 patent drawing
  • US11023451B2 patent drawing

AI summary

Recently, there is a desire to accurately share information concerning the presence or absence and content of a change in a setting parameter value. Provided is a change detection apparatus including a parameter acquiring section that acquires a value of at least one setting parameter of a field device, at predetermined time intervals; a change detecting section that detects whether the value of the setting parameter has been changed; and a change information output section that outputs change information, in response to a change in the value of the setting parameter having been detected.