Field Rover Path Control for Tight-Radius Civil Engineering Machines

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Solution Overview

Problem

Existing self-propelled civil engineering machines face challenges in accurately navigating small, complex structures with tight radii without incurring high costs and complications in plotting reference points, especially when using guiding wires or satellite-based GPS systems.

Innovation Solution

A control unit with means for presetting geometrical shapes and determining reference point positions independently of the machine's orientation, utilizing a satellite-based or non-satellite positioning system, and a field rover to define and adjust desired curves for precise movement along the desired path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a guiding wire or line is used to control the civil engineering machine, then elongated objects can be produced effectively, but the method is disadvantageous when structures of small dimensions with tight radiuses are to be produced

Engineering Contradiction:
Improveeffectiveness in producing elongated objectsVSAvoidcapability to produce small structures with tight radiuses
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent replaces the mechanical guiding wire system with a satellite-based positioning system (GPS) that uses electromagnetic signals from satellites to determine the machine's position and guide its movement along the desired curve, enabling effective control of both elongated objects and small structures with tight radiuses

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a satellite-based GPS system is used to control the civil engineering machine, then positioning can be achieved, but the plotting of positions of various reference points calls for a great deal of technical cost and complication

Engineering Contradiction:
Improvepositioning accuracyVSAvoidtechnical cost and complication in plotting reference points
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex ground-based reference point plotting system by using only satellite-based positioning, which determines the machine's position directly from satellite signals without requiring extensive ground reference infrastructure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The satellite-based positioning system serves multiple functions: it provides positioning accuracy for both large and small structures, eliminates the need for separate ground reference plotting, and works universally across different construction scenarios without requiring additional specialized equipment

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If project data is amended off the site in the office, then discrepancies between plans and actual local facts can be corrected, but this incurs relatively high cost and requires re-reading the amended data on the site

Engineering Contradiction:
Improvealignment between project data and actual local factsVSAvoidtime and cost for amending and re-reading project data
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system enables self-service by allowing the machine operator to directly input and adjust project data on-site using the positioning system and control unit, eliminating the need to return to the office for amendments and enabling immediate correction of discrepancies between plans and actual conditions

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12540818B2Self-propelled civil engineering machine system with field rover
Publication Date: 2026.02.03 WIRTGEN GMBH
  • US12540818B2 patent drawing
  • US12540818B2 patent drawing
  • US12540818B2 patent drawing

AI summary

A civil engineering machine has a machine control unit configured to determine data which defines the position and/or orientation of a reference point on the civil engineering machine in relation to a reference system independent of the position and orientation of the civil engineering machine. A geometrical shape to be produced on the ground is preset in either a machine control unit or a field rover control unit. The field rover is used to determine a position of at least one identifiable point of the preset geometrical shape in the independent reference system. Curve data defining a desired curve in the independent reference system, corresponding to the preset shape, is determined at least partially on the basis of the position of the at least one identifiable point of the preset geometrical shape in the independent reference system.