Field Winding Synchronous Machine Surge Voltage Management

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Solution Overview

Problem

Conventional field winding type synchronous machines face challenges in reducing starting current and efficiently disconnecting the discharge resistor during synchronized operation, leading to potential reconnection and heat generation issues due to surge voltages and lack of dedicated control circuits for thyristors.

Innovation Solution

The implementation of a field winding type synchronous machine with a rectification circuit connected to a DC line, including a field winding in parallel with a switchgear and a capacitor between the discharge resistor and the power source element, to minimize the possibility of discharge resistor reconnection and heat generation by using a capacitor as a low-pass filter to prevent thyristor activation by surge voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a discharge resistor is connected in parallel to the field winding to reduce starting current, then starting current is reduced, but the discharge resistor causes loss during stationary operation and must be disconnected

Engineering Contradiction:
Improvestarting currentVSAvoidloss during stationary operation
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The discharge resistor connection state is made dynamic rather than static. During starting operation, the discharge resistor is connected to reduce starting current. During stationary operation, it is disconnected to eliminate energy loss. This dynamic switching resolves the contradiction between needing the resistor for starting and needing to eliminate it for efficient operation.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If a smoothing capacitor is disposed in parallel to the rectification circuit to smooth DC voltage, then DC ripple is reduced, but the capacitor cannot correspond to high frequency surge voltages

Engineering Contradiction:
ImproveDC voltage stabilityVSAvoidsurge voltage protection
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The voltage filtering function is segmented into two different capacitors with different characteristics. The smoothing capacitor handles low-frequency DC ripple, while a separate surge capacitor handles high-frequency surge voltages. This segmentation allows each capacitor to be optimized for its specific frequency range, resolving the contradiction between ripple smoothing and surge protection.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If a thyristor is used to switch the field winding connection, then switching from start-up to synchronized operation is enabled, but the thyristor remains continuously conducting and generates heat

Engineering Contradiction:
Improveswitching capabilityVSAvoidthyristor heat generation
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The thyristor switching is made periodic rather than continuous. The thyristor is turned on during starting operation to enable field winding connection, then turned off during synchronized operation to stop heat generation. This periodic on-off action maintains the switching capability while eliminating continuous heat generation.

Inventive Principle:
Principle #19Periodic action

4Ease of operation

If surge voltage is applied to a zener diode to control thyristor gating, then thyristor can be turned on, but the discharge resistor may be reconnected after synchronized operation

Engineering Contradiction:
Improvethyristor controlVSAvoiddischarge resistor disconnection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A capacitor is introduced as an intermediary element between the surge voltage source and the zener diode. This capacitor filters the surge voltage before it reaches the zener diode, preventing false thyristor triggering. By mediating the interaction between surge voltage and control circuit, the discharge resistor remains reliably disconnected during synchronized operation while still allowing proper thyristor control when needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the likelihood of discharge resistor reconnection after synchronized operation and miniaturizes the circuit, effectively managing surge voltages and maintaining efficient operation by preventing thyristor activation, thus enhancing the overall efficiency and reliability of the synchronous machine.

Implementation Method 1

a capacitor being provided between the discharge resistor and the input side of an electric power source element for gating the first switchgear

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

using a capacitor as a low-pass filter to prevent thyristor activation by surge voltages

Methodology Applied
Scientific EffectLow-pass filter: Filter (electronic)

Implementation Method 3

a rectification circuit that rectifies an output from the exciter and provides the output to the DC line

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 4

an exciter that passes a current through a field winding of the rotor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10075112B2Field winding type synchronous machine
Publication Date: 2018.09.11 HITACHI IND PROD LTD
  • US10075112B2 patent drawing
  • US10075112B2 patent drawing
  • US10075112B2 patent drawing

AI summary

A field winding type synchronous machine connects to a DC line and includes a rotor; a stator; an exciter that passes a current through a field winding of the rotor; and a rectification circuit that rectifies an output from the exciter and provides the output to the DC line. The synchronous machine includes the field winding being connected in parallel to a first circuit in which a parallel circuit including a rectifier element and a first switchgear is connected in series to a discharge resistor, a second switchgear being connected in series to the DC line that connects the first circuit to the rectification circuit, and a capacitor being provided between the discharge resistor and the input side of an electric power source element for gating the first switchgear.